Best Practices on the Corrugator

Hyatt Place Norcross, Norcross (Greater Atlanta), GA, USA
Monday, February 12, 2018

This course provides an understanding of each element in the corrugating process, which will lead to higher productivity, better quality and waste reduction.

February 12-15, 2018 - Hyatt Place Norcross, Norcross (Greater Atlanta), GA, USA

This course is designed to give an understanding of each element in the corrugating process, which will lead to higher productivity and profitability, better quality and reduce waste and downtime.

Learn How to Achieve Higher Productivity, Produce Better Product Quality and Reduce Waste 

  • What are the current trends in corrugator operations?
  • What are the best pre- and post-print options?
  • Which properties of the raw material are vital to guarantee your board quality will be acceptable? 
  • What's the best way to handle your finished product?
  • Which factors are going to limit your corrugator's production?

These and other questions will be answered at the TAPPI Best Practices on the Corrugator Course. As a course participant, you'll learn how to understand each element within the corrugating process. You'll study the basics of how each component in the corrugator system works and how to run each component with optimum settings for peak performance. 

You'll develop an understanding of the critical properties of the raw materials that are vital to guarantee acceptable quality board. The course instructors teach participants how the “Centerline Process” can be adopted in their plants to achieve a product that is consistent every day and on all shifts. You will also learn the causes of excess waste and how to measure and eliminate this waste.

Why Should You Attend? 

  • Learn how to increase productivity, improve quality and minimize waste
  • Take home new ideas and operational methods to improve production
  • Share your specific problems and issues with the experts -Bring samples with you!
  • Learn how you can maintain quality while reaching maximum corrugator speeds 
  • Find out how you can get the maximum output from the paper consumed 
  • Identify how and where you can reduce excess waste 

 Who Should Attend?

  • Corrugator Operators
  • Box Plant Supervisors
  • Production Managers
  • Staff Engineers
  • Technical Service Managers in corrugated container plants and paper corporations

Learning Outcomes

After completing this course, you should be able to:

  • Describe elements of the corrugating process.
  • Troubleshoot the most common operational problems.
  • Recognize critical properties of paperboard, starch adhesive and how to control warp.
  • Describe the centerline conditions for running the corrugator.
  • Explain how to control stop time and keep it to a minimum.
  • Describe how to be in compliance with quality and reach maximum speed of the corrugator.
  • Explain the importance of training/cross training the crew and motivating the team to become a high performance team.

Earn CEUs

TAPPI will award 2 Continuing Education Units (CEUs) for completion of the curriculum. 

IACET Accredited Provider logo

The Education Project Center of TAPPI has been reviewed and approved as an Authorized Provider by the International Association for Continuing Education and Training (IACET), 1620 I Street, NW, Suite 615, Washington, DC 20006.

 TAPPI will award CEUs to participants who attend and participate in at least 80% of the educational sessions and complete a final program evaluation.

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

Led by Jon Porter, this course features 9 instructors with unsurpassed industry expertise.

Jon Porter Best Practices


Jon Porter, Course Chair - Has over 30 years of technical training experience designing, building, and delivering technical training in several different media formats for stand-up, group-lock step, and self-paced programs with an emphasis on adult learning. He has served as a senior instructor/process specialist for Fosber America for the last fifteen years. His responsibilities include safety, training for machine installations, documentation and conducting both field and factory schools on corrugator equipment and process. Process examples include corrugator 101, bonding, warp TS, operator quality tests, and process controls. Jon is a TAPPI member, serves on the standards committee, and is one of the lead instructors in TAPPI's Linerboard and Box Manufacture and Advanced Bonding courses. 

Dan Dyson Best Practices

 

Dan Dyson - Daniel Dyson is the Vice President of Production for Avista Solutions International, Inc., a software company serving the Corrugated Packaging Industry and is also serving on the Board of Directors for Avista.  He has an extensive background in business, business development, and is particularly strong in Production Planning and Management.  He has authored white papers on the subject of scheduling, production and planning, and roll stock analysis. He worked for MacMillan Bathhurst in the Guelph, Ontario, Canada facility for 21 years. He has been instrumental in developing the Solutions Trim Scheduling system now used in over 70 facilities in 7 countries over the entire Western Hemisphere. This is in addition to contributing to the design of the Planning Board for production planning in a full box plant or converting operation. Dan brings his 38 years of practical hands-on experience in Production Planning and Management in the Corrugated Packaging Industry to the forefront when he leads in training sessions or delivers technical presentations on the subject.   

 

 

Robin Sommers Best Practices

Robin A. Sommers - Sommers is a senior project and process manager for Kadant Johnson Systems Division focused on process steam systems for the corrugator industry. He joined Kadant Johnson in the summer of 2014 after working at Donahue & Associates, supplier of Donahue Steam Systems, for 15 years. He previously was in R&D and product design engineering. Robin earned a B.S. degree in Mechanical Engineering from Purdue University.  

 

 

Tim Church Best Practices

Tim Church - began his corrugated career in 1980 at an Olinkraft box plant (now Georgia Pacific) in Owosso, Michigan. His work experience in that plant spanned 33 years where he worked on flexos, diecutters, tapers, stitchers, a curtain coater, then worked his way up the corrugator and learned to schedule before becoming a member of the management team. He's held supervisory positions over shipping, converting, and the corrugator as well as being plant scheduler and heading up the Food Safety program. He served as the Corrugator/Cascader Superintendent and championed the Mobile Equipment & Pedestrian Safety Initiatives. Tim joined Harper Love in April of 2014 and is a Service Technician for the North Central Region. He enjoys serving his customer's needs and helping them improve their operations in big and small ways.

Steve Woodward
Steve Woodard
- is the Vice-President of Sales and Corporate Services for ARC International. He is a 34-year veteran of the anilox roller and related industries. A 1976 graduate of UNC-Chapel Hill with a B.S. degree in Business Administration, he is in his 31st year of service with ARC International and is responsible for the development and management of national account programs with corrugated, wide web, and narrow web corporations. Throughout his career, Woodard has been active with TAPPI and FTA with committee involvement and technical presentations. In 2012 he received his certification as a Six Sigma Green Belt from UNC-Charlotte.

Joe headshot

Joe Siciliano
- has focused primarily on the paper side of Albany International during his 29 year career with the company. Most recently he has been involved with their global corrugator business. His background in sales, marketing, and product management has provided a unique perspective into the corrugator marketplace. With deep knowledge of the paper machine business, he has been able to provide new direction and emphasis on bringing value to this industry.

 

Steve Nerney
Steve Nerney
- is a Mechanical Engineer with a Masters in Business Administration and 33 years of industry experience.  He is currently Installation and Training Leader for BWPapersystems.  Prior roles include plant engineer, plant superintendent, and production manager for Inland Container and Gaylord Container Plants.  Mr. Nerney will be presenting strategies, tips, and tactics for splicing best practices.

 steve_schmidt

Steve Schmidt earned a degree in Mechanical Engineering at Northwestern University in Evanston, Illinois. He learned about starch cooking at his first job working at the R&D Division of Kraft Foods. Since then, Steve has worked in Engineering, Sales and Corporate Management at Copar Corporation in Burbank, Illinois. During his TAPPI membership, he has served as Chairman of the Production, Engineering, and Corbotec Committees. He has been lucky enough to have had the opportunity to learn technical details of the corrugated industry from some of the best minds in the business.

JohnSofinowski_Pic

 

John Sofinowski is Senior Product Manager for BW Paper Systems. He is a Mechanical Engineer with 43 years of experience in the Corrugated Industry. He started as a project engineer with Ward Machinery and later joined United Container Machinery as Vice President of Engineering, and later as Vice President and Product Manager for Corrugated Rolls. He then joined BW Paper Systems in 2002 where he is currently the senior product manager.





 

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

 

Day 1--Monday, February 12, 2018


1:00 pm   Opening Comments and Training Objectives, Jon Porter   
1:30 pm   Current Corrugator Trends & Innovations, Jon Porter
2:00 pm   Corrugator Overview, Jon Porter
2:45 pm     BREAK    
3:00 pm   Corrugator Start-Up Best Practices, Tim Church, HarperLove
4:00 pm   Scheduling Best Practices: Getting the Most from your line-ups, Dan Dyson, Avista Solutions
5:00 pm   Adjourn    


Day 2--Tuesday, February 13, 2018


8:00 am   Agenda review and safety   
8:10 am   Corrugator Process overview (Best Run Settings), Tim Church, HarperLove
9:00 am   Centerlining Corrugator Process Setting, Tim Church, HarperLove

9:45 am    BREAK    
10:00 am Steam-Systems Overview and Trends, Robin Sommers, Kadant Johnson Systems

11:00 am Best Practices for Roll-Stock Inventory, Dan Dyson, Avista Solutions
Noon         LUNCH    
1:00 pm   Current Trend in Doublebacker Belt Technology, Joe Siciliano, Albany
2:00 pm   Adhesive Types/Application, Tim Church, HarperLove
3:00 pm    BREAK

3:15 pm   Infusion Systems and Applications, John Sofinowski, MWU  
4:00 pm   Corrugator Rolls and New Fluting, John Sofinowski, MWU
5:00 pm   Adjourn


Day 3--Wednesday, February 14, 2018


8:00 am   Agenda Review, Jon Porter
8:10 am   Applicator Rolls Inspection and Application, Steve Woodard, ARC
8:45 am   Roll Stand/Splicers Inspection and Alignment, Steven Nerney, MWU
9:45 am    BREAK    
10:00 am Corrugator Controls and Reporting, Steven Schmidt, COPAR
11:00 am Single-facer Process Variables and Inspections, Steven Nerney, MWU

12:00 pm  LUNCH   
1:00 pm Waste Control, Tim Church, HarperLove

2:00 pm   Steam Systems Analyze and Troubleshoot, Robin Sommers, Kadant Johnson Systems
3:00 pm   Doublebacker / Glue Unit & Process Variables, Jon Porter
4:00 pm    BREAK    
4:15 pm   Running Light Weights & Mis-matched Liners: Understanding Moisture / Temperatures, Jon Porter
5:00 pm   Adjourn

 

 

Day 4--Thursday, February 15, 2018

 

8:00 am    Opening Comments    
8:10 am    Warp Technology - Moisture & Heat Control, Jon Porter
9:15 am    Best Practices for Todays Crew Training, Jon Porter
10:00 am   BREAK
10:15 am  Maximizing Up Times: Root Cause for Corrugators  , Pete Snyder, HarperLove

10:45 am  Operator Checks, Tim Church, HarperLove
12:00 pm  Session close, Testing and Evaluations

 

 

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

Register by January 12, 2018 to secure early bird rates!

 

 Before Jan. 12, 2018  After Jan. 12, 2018
Individual Registration    
 Member  $1,160   $1,375 
 Nonmember  $1,480   $1,695
 Join or Renew and save  $1,390   $1,555
 Young Professional  $1,280   $1,490
     
Group Registration, per person (3 or more persons from one location)    
 Member  $1,055   $1,270
 Nonmember  $1,375   $1,480
 Join or Renew and save  $1,235   $1,450
 Young Professional  $1,180   $1,390

 

Payment Policy:

TAPPI requires that all registration fees are paid in full prior to the start of the course. Attendees paying by check will be registered for the course only after the payment has been received.

 

Cancellation Policy:
If you find that you have to cancel, your full registration fee will be refunded if TAPPI's Registration Department receives written notification (fax acceptable at  +1.770.209.7206) by January 12, 2018.  

Please note:  There will be a 50% refund for all written cancellations made after (January 12, 2018) but no later than 5 business days prior to the start of the course (February 5, 2018).  Understandably, after February 5, 2018, no refunds can be issued. Substitutions, however, will be accepted any time without a penalty.
          
Refund Policy:
100% - Cancellation received by (January 12, 2018).  
50% -  Cancellations received after (January 12, 2018)and no later than (February 5, 2018).  
NO REFUND- Cancellations received after (February 5, 2018).  

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

Book your room at the same location as the course for special savings and convenience.

Hyatt Place

Standard Guest Room: $124/night

Hyatt Place Atlanta/Norcross/Peachtree
5600 Peachtree Parkway
Norcross, Georgia, USA, 30092

Tel: +1 770 416 7655

Directions to the Hyatt Place Atlanta/Norcross/Peachtree

MARTA  - FROM AIRPORT
Take the Gold Line from the Atlanta Airport all the way to the Doraville stop, last stop on the Gold Line.
Call the Hyatt Place front desk to arrange a hotel shuttle pick-up from the Doraville Station +1 770-447-4747.

Marta - Catch the Gold Line from Atlanta Hartsfield International Airport (ATL) to the Doraville Station, the train ride takes approximately 45 minutes from the airport to the Doraville station. A cab will cost approximately $15 and will take about 15-20 minutes to get from the Doraville Station to the Hyatt Place. Marta cost is $3.00 each way. The Hyatt has a complimentary shuttle service that will transport you within a 5 mile radius please contact the hotel for more details +1 770-447-4747.

Cabs from the Atlanta airport cost roughly $65 to $75 one way the trip is 45 minutes to an hour.

Rental cars are available at the Atlanta airport. Parking at the Hyatt is complimentary. Avis offers special discounts off regular rates for participants. To reserve your car, call 1-800-831-8000 and refer to the code AWD: #U226600.

Avis

 

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

Build your knowledge with TAPPI publications offered at a discount with your registration.

Corrugated Containers Manufacturing

 

The Corrugated Containers Manufacturing Process (item #: 0101R281)
Price with Course Registration: $70

 

 

 

Flexo Folder Gluer Maintenance and Calibration Procedures

 

Maintenance and Calibration Manuals for Rotary Diecutters and Flexo Glue Folder-Gluers (item #: 0101R245)

Price with Course Registration:  $45

 

 

 

Corrugated Defect Manual

 

Corrugated Defect/Remedy Manual, Sixth Edition (item #: 0101R153)
Price with Course Registration: $85 

 

 

 

Flexographic Terms

 

Flexographic Terms:  A Glossary of Terms Used In Flexographic Printing on Corrugated Board (item #: 0101R279)  

Price with Course Registration:  $22 

 

 

 

Corrugator Monitor

 

Corrugator Monitor (item #: 0101R285)
Price with Course Registration:  $25

 

 

Corr Containers Industry

 

Corrugated Containers Industry (item #: 0101R254)
Price with Course Registration:  $80

 

 

 

Corrugated Bonding Anthology

 

Corrugator Bonding:  An Anthology of Published Papers (item #: 0101R265)
Price with Course Registration:  $70

 

   

 

More Than a Box

  

More Than a Box
Box Plant 101

DVD item#: 0101R334

Electronic Format item#: 0101R338
Price with Course Registration:  $89

Learn with your peers

This course is ideal for Corrugator Operators, Box Plant Supervisors, Production Managers, Staff Engineers and Tech Service Managers

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