Kraft Recovery Operations Course

St. Petersburg, Florida
Monday, January 7, 2019

One of TAPPI's highest rated, longest running events! You'll learn ways to improve pulp production efficiency, minimize operating costs and reduce environmental impact. This course is designed for pulp mill operations personnel.

January 7-10, 2019

The TAPPI Kraft Recovery Course is a comprehensive review of the important recovery operations in kraft pulp mills with the objective of helping improve pulp production efficiency, minimize operating costs and reduce environmental impact.

You will learn the chemistry, physics and engineering principles related to kraft recovery.

19KROS - 2018 AttendeesThis successful balanced curriculum has been continually peer-reviewed, updated and delivered effectively for 33 years.

The Kraft Recovery Faculty of internationally recognized experts will provide practical day-to-day information through presentations, Q&A sessions, homework, team-based training exercises and networking.

This course is co-located with The TAPPI Introduction to Pulp and Paper Technology Course, which offers an excellent opportunity to meet many people and experts in one place!  Bring your questions and issues to the faculty during the course to find solutions.  

Join Your Peers to Learn.
This course is designed for pulp mill operations personnel, including:

  • Engineers and superintendents working in the kraft recovery area
  • Senior pulp mill operators
  • Superintendents looking for new kraft recovery ideas or a refresher course
  • Process engineers
  • Technical sales and support staff from chemical, equipment, and consulting companies
  • Graduate students

More than 60 companies were represented at the previous Kraft Recovery Course.

Course Topics Include:

  • Energy and process optimization
  • Impact of non-process elements on recovery operations
  • Minimizing chemical losses
  • Recausticizing and Lime Kilns
  • Black Liquor Evaporation
  • Recovery Boilers
  • Recovery Maintenance & Management
  • Tall Oil Soap Recovery
  • Electrostatic Precipitators - Principals and Optimization

After successfully completing this course, you will be able to:

  • Describe the kraft recovery process
  • Describe the black liquor evaporator operation and list ways to improve it
  • Identify causes and solutions for recausticizing problems
  • Describe lime returning principles and devise a means to improve kiln performance
  • Identify causes and solutions for recovery boiler problems
  • List the main causes of corrosion in recovery boilers and ways to minimize them

IACET Logo - Standard for LearningEarn 2.6 CEUs
TAPPI is accredited by the International Association for Continuing Education and Training (IACET).  TAPPI complies with the ANSI/IACET Standard, which is recognized internationally as a standard of excellence in instructional practices. As a result of this accreditation, TAPPI is authorized to issue the IACET CEU.

TAPPI will issue 2.6 CEUs to participants who attend at least 80 percent of the educational sessions and complete a final program evaluation.

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TAPPI Members receive discounts on training courses!  
Not a member?  Join us

 

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

2018 Course Faculty

TAPPI is proud to introduce you to this exceptional panel of internationally known experts.

Honghi TranHONGHI TRAN, Course Chair, obtained his B.Sc. and M.Eng. in Ceramic Engineering from Shizuoka University in Japan, and his PhD in Chemical Engineering from the University of Toronto (U of T), Canada in 1982.  Honghi has been with U of T since 1987, and is presently a professor in the Department of Chemical Engineering and Applied Chemistry, the Frank Dottori Chair in Pulp and Paper Engineering, and the Director of the Pulp & Paper Centre. Honghi has helped establish and direct consecutively 11 large industrial research consortia, focusing on issues related to fouling and corrosion in recovery boilers, causticizing and lime kiln chemistry, sodium and sulfur balances, borate autocausticizing, combustion and ash related problems in biomass boilers, as well as mill waste disposal/utilization. Honghi has supervised/co-supervised over 100 graduate students and postdoctoral fellows; authored or co-authored nearly 300 refereed papers and has 8 patents. Honghi has chaired the TAPPI Kraft Recovery Course since 2006. He was named a TAPPI fellow in 2000, PAPTAC fellow in 2015, and Canadian Academy of Engineering Fellow in 2016. Honghi was the recipient of numerous prestigious TAPPI awards including the 2006 Engineering Beloit Award and the 2007 Gunnar Nicholson Gold Medal. He served as the inaugural Editor-in-Chief of the PAPTAC's Journal of Science and Technology for Forest Products and Processes (J-FOR) from 2011 to 2014. He was awarded the 2013 John S. Bates Gold Medal from PAPTAC, and the 2014 ICRC “Lifetime Achievements and Contributions” Award, and was inducted to the Paper Industry International Hall of Fame in 2017. Honghi is a registered professional engineer of Ontario.  

Bob BartholomewROBERT (BOB) D. BARTHOLOMEW (B.S., Chemical Engineering, Bucknell University, Lewisburg, PA, U.S.A.) is a registered professional engineer who joined Sheppard T. Powell Associates LLC in 1986 as a Senior Engineer and is now an associate with the firm. He has provided consulting services in the areas of steam/water cycle chemistry, equipment inspections, chemical cleanings, makeup water treatment, cooling water treatment, and evaluations of deposition and damage in boilers, condensers, and turbines for the power, cogeneration, pulp and paper, steel, sugar, and other industries.  Bob also has provided seminars for Power and Pulp & Paper Industry Clients. He is currently active in the ASME Research and Technology Committee for Water & Steam in Thermal Systems and has served as an instructor for the TAPPI Recovery Boiler Water Treatment course since 2002.   He has authored or coauthored over 30 technical publications. At the 2009 International Water Conference, Bob received the Paul Cohen award for his 2008 presentation titled, "An Introduction to Boiler Water Alkalinity Limits for Industrial Boilers."

Jim BrewsterJIM BREWSTER
recently retired from J. D. Irving, Limited in Saint John, New Brunswick, Canada, where he served as a Senior Project Advisor to the Pulp & Paper Division for a major continuous digester project. After earning his Bachelor of Science Degree in Chemistry from Portland State University and completing Minors in both Economics and Accounting, Jim has spent more than 40 years in the kraft pulp industry. Throughout his career, Jim has worked as a Shift Supervisor for both Pulping and Recovery operations, a Pulp mill Superintendent; a Project Manager for a major kraft mill rebuild; a Mill Energy Manager; a Project Manager for the construction of a new recovery boiler. He also served Assistant Plant Manager of Engineering, Process Engineering, Capital Projects and Environment. After 20 years at the Georgia-Pacific Pulp & Paper facility in Camas, WA, Jim moved to eastern Canada to join the Irving Pulp & Paper Mill. He spent his first eight years there as Production Manager, and in 2001, assumed the role of Mill Manager, the position that he held until March 2014. During his tenure as Mill Manger, Jim managed the company's $400 million investment in a total plant rebuild and environmental improvement projects. Irving Pulp & Paper is now the only mill in North America to meet all current wastewater discharge guidelines without primary or secondary effluent treatment. As a result of these accomplishments, the company earned the Canadian Council of Ministers for the Environment (CCME) Award for pollution prevention, and was more recently awarded a National Sciences and Engineering Research Council (NSERC) 2005 Synergy Award for Innovation, in partnership with the University of New Brunswick (Saint John). Jim has been an instructor of the Kraft Recovery Course since 2006.

18KROS InstructorNIKOLAI DE MARTINI joined the University of Toronto (U of T) as an Assistant Professor in July 2017 where he conducts research relevant to chemical recovery and renewable energy. Prior to joining U of T, he has worked as a senior researcher at both Åbo Akademi University with Professor Mikko Hupa and at the Institute of Paper Science and Technology (IPST) at Georgia Tech. He received his BSc from Oregon State University and his MSc and PhD from Åbo Akademi University (ÅAU) in chemical engineering. In all of his positions, he has enjoyed working closely with the pulp and paper industry to apply a knowledge of process chemistry to solve industrial challenges. At IPST his research was focused on scaling in black liquor evaporators and he has worked directly with mills on controlling mill chemistry to minimize evaporator fouling. At ÅAU he worked with the chemistry of black liquor combustion among other topics. He is currently working with William J. Frederick, Jr on a new book on Black Liquor Evaporation. In addition to his work in chemical engineering he is has been active in rowing and coaching rowing for the past 20 years.

Doug ForanDOUG FORAN is a chemical engineering graduate of Dalhousie University and earned a Master of Engineering degree from McMaster University in Hamilton Ontario.  Doug has worked in the pulp and paper industry for 45 years.  For the past 39 years, he has worked in Savannah Georgia, initially for Union Camp Corporation and now is with Kraton Chemical LLC.  For the past 29 years, he has worked as a Recovery Engineer.  In this capacity he works with the contract suppliers of soap, tall oil and turpentine to help them improve their yield from the softwood pulped. He has consulted on soap and turpentine recovery in mills from Siberia to South America, but primarily in the southeastern United States.  Over the past 10 years the mills that Doug has supported have increased tall oil recovery by about 55,000 tons / year and about 1,000,000 gallons / year of turpentine and supported additional pulp production of about 26,000 tons/year. Doug is past chairman of the Alkaline Pulping Committee for TAPPI and a recipient of the Distinguished Leadership and Service Award for the Pulping Division.  He has authored several papers on by-products recovery issues in Pulp and Paper, Naval Stores Review and TAPPI Journal.  He authored the chapter on Tall Oil Soap Recovery in Chemical Recovery in the Alkaline Pulping Processes, Third Edition, TAPPI Press, 1992.

Glenn HansonGLENN HANSON is currently in Technical Sales for Industrial Kiln & Dryer Group.  As such, Glenn provides aftermarket services on rotary equipment mainly in Pyro and Grinding applications across North America.  He received a B.S. degree in Environmental Science from the University of Wisconsin - Green Bay in 1986.  He has worked over 25 years with a focus on lime recovery kiln systems in kraft pulp mills.  Glenn has been involved in process design, presentations, sales, installation, training, start-up and troubleshooting on lime kiln systems worldwide.  He is co-holder of a US Patent and continues R&D work on lime recovery kiln applications.  Glenn has developed & presented more than 80 Lime Recovery Kiln Process/Operations & Maintenance Seminars.  He has authored &/or co-authored numerous papers and presentations for TAPPI Technical Meetings & major Conferences including the International Chemical Recovery Conference.  Glenn returns for his ninth year on the KROS faculty.  A 25+ year TAPPI Member, he has also served on various Local Section Executive Committees, is Past-Chairman of Gulf Coast TAPPI and was the recipient of the Paul Magnabosco Award.  Glenn is a dedicated and active fan of Wisconsin sports teams.

KROS-Peter HartPETER HART is the Director of Fiber Science and Technology for Westrock. He has been with the company for 25 years.  Peter received a BS in Chemical Engineering and Pulp and Paper Technology and an MS in Chemical Engineering from the University of Maine.  He received a PhD in Chemical Engineering from Georgia Institute of Technology in 1992.  Peter started working for Westvaco at its pulping and bleaching research center in Charleston, SC.  From there, he moved to the Westvaco mill in Wickliffe, KY as a Production engineering in pulp, power and recovery.  After assisting with the due diligence associated with the purchase of the Temple Inland mill in Evadale, TX, Peter moved to TX as a Technical Assistant to the Production Manager.  At the merger of Westvaco and Mead, he returned to research out of Chillicothe, OH.  After several small group and senior individual contributor positions, Peter became the Director of Fiber Science and Technology for MWV, later to become WestRock.  He currently serves as Co-chair of the APPTI Next Generation Pulping Team and Co-chair Black Liquor Concentration Team.  He has been a TAPPI member for more than 35 years and has chaired the Brownstock Washing short course for over 10 years.  He has also presented in the Bleaching short course and won several technical awards from TAPPI.

Mikko HupaMIKKO HUPA is a Professor at the Chemical Engineering Department of the Åbo Akademi University (ÅAU) in Turku, Finland. His research group is part of the Åbo Akademi Process Chemistry Centre, which received the status of a National Center of Excellence (CoE) in Finland for the period 2000-2005 and also for a second period 2006-2011. Mikko has supervised over 40 PhD theses and authored or co-authored more than 300 refereed journal papers and other publications in the areas of combustion chemistry, flue gas emission reduction, black liquor combustion and gasification, and fluidized bed combustion. Mikko has a wide experience as an industrial consultant on issues of chemical aspects of combustion and energy processes. Mikko has been the President of the International Flame Research Foundation, IFRF, an international organization in the area of industrial combustion with 250 member organizations in almost twenty countries in the world. Mikko has also been the President of his university (ÅAU) since 2015. While very busy with his new role, Mikko still loves coming to the KROS Course in Florida in January. Besides engineering science Mikko likes to play ball sports and piano.

John JohnsonJOHN B. JOHNSON II received his B.Sc. degree in Mechanical Engineering from General Motors Institute in 1978.  He joined Goslin-Birmingham in 1981 as a Field Service Engineer and eventually became the Recausticizing Product Manager. Since then he has also worked for Thermo Black Clawson, Kadant, Eimco, Dorr-Oliver Eimco, FLSmidth, Metso and now, Valmet. In all cases, his job focus was recausticizing. Over the years, John has been involved in product development, including various types of disc filters used in causticizing plants. John has designed both sedimentation and filtration based recaust systems installed in kraft mills in North and South Americas and Asia, and participated in the installation, start-up and optimization of most of them. The experience has also allowed John to work with almost every type of equipment operating in the recaust plant, including some that are no longer actively marketed.

Paul JohnsonPAUL JOHNSON
is a Senior Process Engineer with Lundberg in Bellevue, Washington. He earned BS degrees in Pulp and Paper Technology and in Chemical Engineering from the University of Washington. After working for Potlatch Corporation, he earned an MS degree in Chemical Engineering from the University of Idaho in 1981, modeling full mill mass and energy balances. He was a guest researcher at STFI in Stockholm, Sweden, and also worked for Scott Paper. In his thirty-two years with Lundberg he has managed a variety of pulp mill heat recovery, chemical recovery, and environmental projects, and presently concentrates on process evaluation and design, and project development. Areas of experience include blow heat and turpentine recovery, non-condensable gas collection and incineration, condensate segregation and stripping, liquor oxidation, waste gas incinerators, and gas scrubbing. He is a PE and TAPPI member, and has previously presented papers at TAPPI conferences and the Kraft Recovery Short Course.

KROS-Andrew JonesANDREW K. JONES
is a Senior Engineering Fellow at International Paper (IP) where his primary responsibility is to foster the implementation on new process innovations. Previously he was the recovery boiler SME, in this role he ensured safe and efficient operation of the approximately 40 recovery boilers currently operated by IP. He has been with IP since 1997. Prior to this time he worked for ABB/Combustion Engineering leading their recovery boiler R&D efforts. He received his PhD from the Institute of Paper Chemistry in 1989 completing one of the earliest CFD models of the Kraft recovery boiler and is a co-author of the “Kraft Recovery Boiler” textbook. Andy is active in TAPPI, having led the Engineering Division, and was the conference chair for the TAPPI PEERS conference. He was the winner of the TAPPI Engineering Leadership and Service Award in 2004. He was also the conference chair for the ICRC (International Chemical Recovery Conference) and remains active on the organizing committee for this conference.  Andy was named a TAPPI Fellow in 2016 and he received the Engineering Division Technical Award and Beloit Prize in 2018. He was also an accomplished runner holding a number of ultra-marathon world records, including the 100-mile record of 12:05:43. He now competes in cycling time trial races and duathlons as his running legs are no longer as vibrant as they once were.

18KROS Jarmo KailaJARMO KAILA is General Manager in North America for the Recovery and Power Division of Andritz located in Alpharetta, GA.  He has a M.Sc. degree from Helsinki University of Technology, Finland. Jarmo has more than 30 years experience in the industry, with positions related to various functions of the pulp mill recovery area. His specialty field is black liquor evaporation and concentration, liquor byproducts separation and processing and the overall pulp mill chemical cycle. During his professional career, he worked for Tampella/Kvaerner (Valmet) and Andritz (Ahlstrom). Jarmo is the author or co-author of several patents on black liquor evaporation technology and related fields. He has also authored numerous scientific articles and presentations on professional magazines and conventions. In addition to his professional interests, Jarmo is keenly interested, rides and occasionally competes in all modes of two-wheeled transportation; whether muscle or motor powered.

Roger LawtonROGER B. LAWTON is Director of International Sales at Southern Environmental (SEI), Pensacola, FL., which designs, fabricates and installs Air Pollution Control equipment.  He earned a BS in Civil Engineering and an MBA in Finance from the University of Connecticut (UConn). His 40+ year career has been centered around boilers and their auxiliaries at CE (GE), Ahlstrom (Andritz), Tampella (Valmet), and Clyde Bergemann.  At SEI, Roger's primary responsibilities center on Electrostatic Precipitator applications at Pulp & Paper mills in North and South America, as well as other industrials and the electric power field.  He is involved with the design of new and upgraded ESP's, modeling, troubleshooting operations, and installations.  Many installs require creative solutions due to space and schedule limitations at the mills, while some require building on site and rolling into place during a short outage. Roger has been a TAPPI member since 1981.  At UConn, Roger holds the distinction of being the only person in the last 60 years to play four years of basketball and graduate Engineering in four years.  His former coach Dee Rowe, a recent inductee to the Basketball Hall of Fame, stated he believes this record is safe.  Golf and working on a '72 Cutlass are his hobbies.

Richard ManningRICHARD MANNING
is co-founder and Chief Technical Officer for KFS, a combustion equipment and design company based in High Wycombe, 25 miles from London, England. He earned a BSc in Chemistry and MSc in Combustion Engineering both at the University of Leeds in England. He had a successful R&D career with BP (1980-95) with placements at their research engineering facilities in England and US, and their oil and chemicals operations in Scotland. In 1996 Richard joined a combustion engineering company and rapidly rose to General Manager for the UK operation by 1997. In 1999, he and his team successfully bought out the UK operation and rebranded the company as KFS.  Since then, the company has worked on over 200 lime kilns in all continents of the world.  KFS were winners of the prestigious Queen's Award for Enterprise: International Trade 2014 which included a cocktail evening at Buckingham Palace to meet the Queen! Areas of expertise are focused on the lime kilns, specifically related the primary combustion and safety systems, and generic kiln operation and optimization. Richard has been a TAPPI member for over 10 years, seven-year KROS presenter and has previously authored and co-authored papers at ICRC, TAPPI EPE/PEERS and Appita conferences, as well as writing publications in technical journals.  Avid golfer and cyclist, he is a lifelong supporter of his hometown football (soccer) team, Leeds United.

Sandy SharpW.B.A. (SANDY) SHARP
is an independent consultant specializing in solving corrosion and materials problems in pulp and paper mills. He has master's degrees in metallurgy and in corrosion from Cambridge and London Universities in the U.K., and a Ph.D. in Chemistry from the University of Ottawa. His 4 decades of materials engineering experience in the utility, pulp and paper and chemicals industries include 28 years leading corrosion control programs for Westvaco (later MWV and WestRock). Sandy has published 62 technical papers in refereed journals. He developed for TAPPI and continues to teach a 3-day short course on solving corrosion problems in pulp and paper mills. He has won TAPPI's Joachim Leadership and Service Award and the Engineering Division Award. Sandy was elected a TAPPI Fellow the first year he was eligible (1989), became the first NACE (Corrosion Engineers' Association) Fellow from the pulp and paper industry and is also a Fellow of the Materials Technology Institute. His most recent awards recognize him as author of the best corrosion papers at the 2012 and 2015 TAPPI PEERS conferences.

Thanh TrungTHANH TRUNG is currently the VP of Technology with FITNIR Analyzers Inc. He received his BSc. (honor) from the University of British Columbia, specializing in analytical chemistry and Spectroscopy.  He joined the Pulp and Paper Research Institute of Canada in 1993 as a Senior Research Scientist and Group Leader in Sensing Development. His pioneering efforts in advanced vibrational spectroscopy, including Fourier-transform Near Infrared and Raman spectroscopy have led to numerous US and International Patents.  He has co-authored chapters in the Handbook of Applied Spectroscopy and co-editor of special additions of Journal of NIRS.  Thanh's current focus is on the application of online measurements and control for pulp and paper operations.  He was the recipient of the Best Process control paper for 2012, co-recipient of the Best Paper in Steam and Power for 2014, and the Best Paper at the ABTCP 2014.  He is an active member of TAPPI, PAPTAC, Applied Spectroscopy Society, and Near Infrared Society.

Greg WassGREG WASS  is a senior process engineer with Lundberg in Bellevue, WA. He received a B.S. degree from Washington State University in Chemical Engineering in 1988. For more than 25 years he has been involved in the design, commissioning, and troubleshooting of pulp mill environmental control systems. Specific areas of focus include non-condensible gas collection and incineration systems, foul condensate steam stripping systems, turpentine recovery systems, and batch digester blow heat recovery systems. Greg is a member of the BLRBAC Waste Stream Subcommittee where he contributes to the development of guidelines for the safe disposal of NCG and other waste streams in recovery boilers.        

 

 

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

Earn 2.6 CEUs for completion of this course.

2019 Course Schedule 
Earn 2.6 CEUs for completion of this course.

MONDAY, JANUARY 7, 2019

Session 1

Introduction to the Course
8:00Honghi Tran,  University of Toronto, ON, Canada
8:20


KRAFT RECOVERY PROCESS
Jim Brewster,
Irving Pulp & Paper, Saint John, NB
Honghi Tran,
University of Toronto, ON, Canada

Session 2Recausticizing / Lime Reburning
9:00


RECAUSTICING PRINCIPLES
Honghi Tran,
University of Toronto, ON, Canada

9:30


RECAUSTICIZING PRACTICE
John Johnson,
Valmet, Atlanta, GA, USA

9:50Morning Break
10:10


RECAUSTICIZING PRACTICE (Cont'd)
John Johnson,
Valmet, Atlanta, GA, USA

10:50


CAUSTICIZING PLANT CONTROL AND OPTIMIZATION
Thanh Trung
, FITNIR Analyzers Inc., Vancouver, BC, Canada

11:30Team Conference
11:50Lunch on Your Own
13:10


LIME KILN PRINCIPALS AND CHEMISTRY
Richard Manning,
KFS, High Wycombe, UK
Honghi Tran, University of Toronto, ON, Canada

13:30


LIME KILN: EQUIPMENT, OPERATION AND MAINTENANCE
Glenn Hanson,
Industrial Kiln & Dryer Group, Louisville, KY

14:30Afternoon Break
14:50


LIME KILN: COMBUSTION AND PROCESS OPTIMIZATION
Richard Manning,
KFS, Wycombe, UK

15:30Recaust & Lime Kiln Operations Workshop
16:30Homework & Networking
17:15-
18:00
Reception

 


TUESDAY, JANUARY 8, 2019
8:00


Team Presentations
Honghi Tran

Session 3Black Liquor Evaporation
8:30 
BROWNSTOCK WASHING PRINCIPALS AND OPERATION
Peter Hart, WestRock, Atlanta, GA


9:10


BLACK LIQUOR PROPERTIES & EVAPORATION PRINCIPLES
Niko DeMartini,
University of Toronto, ON, Canada

9:50


Morning Break

10:10
EVAPORATOR FOULING AND MITIGATION
Niko DeMartini
, University of Toronto, ON, Canada

10:30


EVAPORATOR DESIGN, OPERATIONS AND OPTIMIZATION
Jarmo Kaila
, Andritz, Inc., Atlanta, GA

11:30TEAM CONFERENCE
11:50Lunch on Your Own
13:10


TALL OIL SOAP RECOVERY
Doug Foran,
Kraton Chemical, LLC, Savannah, GA

13:50


FOUL CONDENSATE STRIPPING
Paul Johnson/Greg Wass, 
Lundberg, Inc. Bellevue, WA

14:30Afternoon Break
14:50


NCG HANDLING
Paul Johnson and Greg Wass,
Lundberg, Inc. Bellevue, WA

15:30Evaporator Operations Workshop
16:30 - 17:15Homework & Networking  

 

 

WEDNESDAY, JANUARY 9, 2019
  8:00


Introduction to Day 3 & Team Presentation
Honghi Tran,
University of Toronto, ON, Canada

Session 4Recovery Boilers
8:30


RECOVERY BOILER EQUIPMENT AND ISSUES
Jim Brewster,
 Consultant, Brimfield, IL

9:10


BLACK LIQUOR DROPLET BURNING
Mikko Hupa,
Åbo Akademi University, Turku, Finland

9:50Morning Break
10:10


BLACK LIQUOR AND AIR DELIVERY
Andrew Jones,
International Paper, Loveland, OH

 
10:50


RECOVERY BOILER CHEMICAL PRINCIPLES
Mikko Hupa,
Åbo Akademi University, Turku, Finland

11:30Team Conference
11:50Lunch on Your Own
13:10


DEPOSIT FORMATION, IMPACT AND CONTROL
Honghi Tran,
University of Toronto, ON, Canada

13:50


RECOVERY BOILER OPTIMIZATION
Andrew Jones,
International Paper, Loveland, OH

14:30Afternoon Break
14:50


RECOVERY BOILER WATER TREATMENT
Bob Bartholomew,
Sheppard T. Powell Associates, Baltimore, MD

15:30Recovery Boiler Operations Workshop
16:30Homework/ Networking
17:15-18:00Reception

 

THURSDAY, JANUARY 10, 2019
8:00 

Introduction to Day 4 & Team Presentation
Honghi Tran,
University of Toronto, ON, Canada

Session 5Recovery Process Issues
8:30


RECOVERY AND UTILITY MANAGEMENT
Jim Brewster,
 Consultant, Brimfield, IL

9:10


CORROSION & CRACKING IN RECOVERY EQUIPMENT
W. B. A. (Sandy) Sharp,
SharpConsultant, Columbia, MD

9:50Morning Break
10:10


RECOVERY BOILER INSPECTION STRATEGY
W. B. A. (Sandy) Sharp,
SharpConsultant, Columbia, MD

10:50


EMISSIONS FROM RECOVERY PROCESSES
Mikko Hupa,
Åbo Akademi University, Turku, Finland
Honghi Tran,
University of Toronto, ON, Canada

11:30Team Conference
11:50Lunch on Your Own
Session 6           Hot Topics:
13:10


ENERGY OPTIMIZATION
Jim Brewster,
 Consultant, Brimfield, IL

13:50


JELLYROLL SMELT FORMATION AND PREVENTION
Honghi Tran,
University of Toronto, ON, Canada

14:30Afternoon Break
14:50


ELECTROSTATIC PRECIPITATORS - PRINCIPALS & OPTIMIZATION
Roger Lawton
, Southern Environmental, Inc., Pensacola, FL

15:30Recovery Processes and Optimization Workshop                      
16:20


CONCLUDING REMARKS
Honghi Tran,
University of Toronto, ON, Canada

# # #

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

Register early to save!

Join TAPPI Button

Three ways to save:

  1. Join TAPPI.  TAPPI members enjoy discounted rates for this course.  If you're not already a member,  Join Us!
  2. Be the early-bird. Discounts are available for those who register before December 7, 2018!
  3. Bring the team.  Group rates are offered for three or more people from the same location.
2019 Registration Rates
 Before
Dec 7, 2018
After
Dec 7, 2018
 Individual Meeting Registration    
 TAPPI Member Rate Per Person $1,480$2,475
 Join or Renew and Save$1,660$2,655
 Young Professional Under 30 - Join or Renew and Save$1,600$2,595
 Non Member$2,220$3,710
   
 Group Meeting Registration Per Person
 (Groups are three or more people from the same location.)    
 TAPPI Member Rate Per Person$1,055 $2,100
 Join or Renew and Save$1,235$2,280
 Young Professional Under 30 - Join or Renew and Save$1,180$2,225
 Non Member$1,665$3,155

 

Payment Policy
TAPPI requires that all registration fees are paid in full prior to the start of the course. Attendees paying by check will be registered for the course only after the payment has been received.

Cancellation Policy
If you find that you have to cancel, your full registration fee will be refunded if TAPPI's Registration Department receives written notification (fax acceptable at  +1-770-209-7206) by December 7, 2018.  

Please note:  A 50 percent refund will be issued for all written cancellations made after December 7, 2018, but no later than five (5) business days prior to the start of the course, January 1, 2019.  Understandably, after January 1, 2019, no refunds can be issued.  Substitutions, however, will be accepted any time without a penalty.
          
Refund Policy
100% - Cancellation received by December 7, 2018.
50% -  Cancellations received after December 7, 2018, and no later than January 1, 2019.  
NO REFUND - Cancellations received after January 1, 2019. 


Justification ToolkitAttendance Justification Toolkit
We understand it can be challenging to ask for approval to attend TAPPI training events, so we've created an Attendance Justification Toolkit to assist you with the approval process and in making a strong case for the investment.

We encourage you to review the materials below and let these help you communicate the value of what attending the TAPPI Kraft Recovery Operations Course can provide when approaching your manager for approval.

Before the Event:  Prepare your Justification.
It's important for you to communicate, and for your manager or supervisor to understand, that attending a TAPPI  course is a strategic investment in your training and development, and a cost-effective way to help you do your job better.  You'll meet others who face the same day-to-day challenges, meet face to face with technical experts and gain an advantage in the industry from the influx of new ideas, innovations and solutions.

The materials below will help you organize the information that will provide the summary of course instruction, associated costs and value that your organization will gain from this training.

After the Event:  Follow-up.
After you return from the course, complete and submit a report to summarize your experience and key takeaways.  They'll remember the extra effort!

Your preparation will help you earn the greatest benefit from TAPPI training!  In many cases, the work you put in beforehand can also help you determine what information that you want or need to learn from the experts who will assemble to lead this instruction.  The interaction with your manager or supervisor can be a productive process to go over some of the challenges that your organization would like to tackle.

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

Book your room before Dec. 15 to secure the group rate.

Course Dates:
January 9-10, 2019

17IPP - Hotel ImageCourse Venue:
The Hilton St. Petersburg Bayfront Hotel
333 First Street South
St Petersburg, FL 33701
Phone: 1-727-894-5000

Hotel cut-off date for the TAPPI group rate is Friday, December 14, 2018.

Reservations can be made by calling the hotel directly at 1-800-944-5500 or the Brand Reservations at 800-HILTONS (800-445-8667).  Individuals must identify themselves as being with the group, 2019 TAPPI Course Platform.

Hotel ImageThe TAPPI group rate for this hotel is $166/night plus tax and fees.

TAPPI works out special hotel rates, often with special amenities and/or discounts.  You don't want to miss out on these; rooms outside our block may be much more expensive and will not include special offers.  If you utilize a travel agent or company travel department, please let them know about the procedures.

Special offers include:

- Parking at the reduced rate of $10.00 per day based on availability
- Complimentary Internet in guest rooms.

Please note:   The TAPPI group-rate rooms at the Hilton St. Petersburg Bayfront Hotel tend to sell out.  Make your reservations as soon as possible to secure your plans.

Alternative hotels in the area:

  • Ponce de Leon Hotel
  • Hollander
  • The Mansion House
  • Hotel Indigo St. Petersburg
  • Courtyard by Marriott St. Petersburg Downtown
  • Hampton Inn St. Petersburg Downtown

Please try to book a hotel in the downtown St. Petersburg Bayfront area.  The beachfront side of St. Petersburg is several miles away from the Hilton St. Petersburg Bayfront where the class will be held.

Avis


For Transportation in St. Petersburg, Florida:
Avis Car Rental offers special discounts off regular rates for participants. To reserve your car, call 1.800.831.8000 and refer to the code AWD: #U226600. 

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

Many titles of interest to you have been discounted for attendees of this course!

These special publications from TAPPI are available to 2019 Kraft Recovery Operations Course attendees, most at a "course-only" discount.  Purchase with your registration and pick up on-site at the course to save on shipping!

Brownstock Washing:  Fundamentals and Practices New!
Brownstock WashingEdited by:  Peter W. Hart and Michael T. Brown

Product Code for Print:  0101R348
Product Code for Electronic: 0101R348EL
Special Member Price:  $157
Special Non-Member Price: $205

A NEW publication from TAPPI PRESS.  Brownstock washing is the heart of kraft pulp mill operation.  Each system needs to be completely understood from a theoretical and fundamental perspective.  This book reviews current state-of-the-art methods for designing and operating brownstock washing systems, including different types of washers and methods for troubleshooting these washer systems.  Current types of instrumentation and process control of washing systems are also highlighted.

In addition to the pulp manufacturing workforce, the editors highly recommend this publication for university faculty and students as it is designed to be a tool for industry engineers. Today's young engineers in the industry may not have had formal education and training due to omission of the subject from many curricula. 

Fundamentals of Kraft Recovery BoilersFundamentals of the Kraft Recovery Process
By H. Jeff Empie

This book details the chemical engineering fundamentals of the kraft recovery process, including mass and energy balances, thermodynamics, fluid dynamics, phase separations, heat and mass transport phenomena, and reaction kinetics. Each kraft recovery unit operations, including multiple effect evaporation, recovery boiler operations, green liquor processing, causticizing, and white liquor processing is discussed in detail.

Sample problems are posed and detailed solutions are presented. Additional instructive process problems are included at the end of each chapter for analysis and solution by the reader. This book is ideal for senior or graduate level courses for pulp and paper, chemical, and mechanical engineers, as well as a valuable reference resource for practicing pulp mill engineers who want to better understand the kraft recovery process they operate each day.

Product Code: 0101R327
Special Member Price:  $167
Special Non-Member Price: $199

Kraft Pulping Kraft Pulping
Edited by A. Mimms, M.J. Kocurek, J.A. Pyatte, and E.E. Wright

Liberally illustrated with over 130 diagrams and photographs, this book includes basic formulas and diagrams to explain the structure of wood, variables affecting the quality and handling of wood chips, pulping chemistry and equipment, the pulping process, and black liquor recovery. Includes a glossary of frequently used terms. 1993. 204 pages, soft cover. 

Product Code: 0101R171
Special Member Price:  $55
Special Non-Member Price: $74

Kraft Recovery BoilersKraft Recovery Boilers
By T.N. Adams, W.J. Frederick, T.M. Grace, M. Hupa, K. Lisa, A.K. Jones, H. Tran

This comprehensive textbook covers recovery boilers in great depth and pulls together information on combustion, safety, emissions, plugging, and corrosion. The book also covers fundamental chemical and mechanical engineering principles that bear directly on black liquor and recovery boilers. It contains information about typical values and the normal range of important variables, plus many example calculations, data tables, and charts of relevant material properties or constants and conversion factors. Written by a team of industry experts, the text includes a great deal of practical information such as simple tests to pinpoint problems, important observations to help understand issues for particular operations, and "rules-of-thumb" that are generally used in the industry. This text was written as a project of AF&PA and published by TAPPI PRESS. 1997. 380 pages, hard cover.

Product Code: 0102B064
Special Member Price: $79
Special Non-Member Price: $119

MPP-CDROM SeriesKraft Pulping CD
Kraft Pulping
is the fourth of 15 CD-ROMs in the Making Pulp and Paper CD-ROM Series. Through this highly interactive, self-paced CD-ROM participants learn Kraft pulping terms, concepts, and processes. 

Product Code: MPP-04
Special Member Price: $66
Special Non-Member Price: $101

Chem Recovery AlkalineChemical Recovery in the Alkaline Pulping Processes - Revised Edition

This manual includes these topics: Introduction and Principles of Chemical Recovery, Evaporation and Concentration of Black Liquor, Noncondensible Gases, Tall Oil Soap Recovery, Chemical Recovery and Process Chemistry, Chemical Recovery Equiment, Cooking Liquor Preparation, and Lime Reburning: The Rotary Lime Kiln.

Product Code: 01002B046
Special Member Price: $73
Special Non-Member Price: $98

0202SMOOKHandbook for Pulp and Paper Technologists (The Smook Book), 4th Edition
Author, Gary Smook; Editor, Michael Kocurek

The Handbook For Pulp and Paper Technologists (The SMOOK Book), is by far the best-selling text to introduce the entire technology of pulp and paper manufacture. The major objective of the fourth edition was to produce a readable, up-to-date, comprehensive textbook.

Product Code:  0202SMOOK4
Special Member Price: $81
Special Non-Member Price: $105

The Bleaching of Pulp, 5th EditionThe Bleaching of Pulp

Previous editions of The Bleaching of Pulp have provided comprehensive information on the technology used to bleach wood pulps. The 5th edition will continue this tradition as the premiere industry text on bleaching technologies but will be more focused on the modern industrial processes with less emphasis on fundamental science. New or more comprehensive sections are included on elemental chlorine free bleaching, enzymes, acid treatments for hexeneuronic acids, control of mineral scale and multi-stage modeling as used to optimize bleaching among multiple stages.

Product Code: 0101R331
Special Member Price: $149
Special Non-Member Price: $197

Pulp Mill Overview and Protecting the Environment CD
Pulp Mill Overview and Protecting the Environment is the second of 15 CDs in the Making Pulp and Paper CD Series. Through this highly interactive, self-paced CD participants learn pulp mill and environmental terms, concepts, and processes.MPP-CDROM Series

Product Code: MPP-02
Special Member Price: $66
Special Non-Member Price: $101

The World of Market Pulp, Soft Cover

The World of Market Pulp highlights 60 global Market Pulps selected for their distinctive properties, outstanding attributes and ability to represent the wide-range of Market Pulps available in the world. This book contains more than 460 photos, graphs, and high resolutions SEMs. The World of Market Pulp incorporates background material about global market pulps: their forest and fiber sources, pulp qualities and how to select market pulps.

Product Code:  08WOMPB
Special Course Price: $80

World of Market PulpThe World of Market Pulp, CD

This interactive CD highlights 60 global Market Pulps chosen for their distinctive properties, outstanding attributes and ability to represent the wide-range of Market Pulps available in the world. It includes background material about global market pulps; their forest and fiber sources, pulp qualities and how to select market pulps.

Product Code: 08WOMP
Special Course Price: $102

Recovery Boiler Performance Calculation - Short Form - Technical Information Paper (TIP 0416-01) 

This document will be available in PDF format in the "My Electronic Documents" link on the home page once your order has been completed. Please make sure you have the latest version of Acrobat Reader. Click on the Acrobat Reader icon to check for the latest version, it's FREE. To print a hardcopy of a PDF file correctly you must have a postscript printer. If you are not sure if your printer is a postscript printer please refer to your owner's manual.

The calculation procedure described herein provides a relatively simple, standardized method for rating thermal performance of recovery units. The procedure uses an overall energy and mass balance to establish the thermal conversion efficiency--the amount of steam produced relative to the energy expended. It is designed for use only when the main fuel is black liquor from sodium based pulping operations.

The following sections address the possible applications, the data required for the calculations, and the calculation procedure itself. Forms--in both SI and English units - are provided to systemize data acquisition and to carry out the necessary calculations. The calculation is designed as a computer spreadsheet calculation (listed below).  It is compatible with Excel 2002 or later.

Product Code: 0108041601
Special Course Price: $25

Recovery Boiler Performance Calculation - Short Form - Excel Spreadsheet

This document will be available in excel PDF format in the "My Electronic Documents" link on the home page once your order has been completed. 

This Form is provided to systemize data acquisition and to carry out the necessary calculations referenced in TIP 0416-01. The calculation is designed as a computer spreadsheet calculation (compatible with Excel 2002 or later.) Please note for security purposes the macros in this spreadsheet have been disabled.

Product Code: TIP41601-SFORM
Special Course Price: $10

Learn with Your Peers

This course is designed for pulp mill operations personnel, including: Engineers and Superintendents new to the kraft recovery area Senior Pulp Mill Operators Superintendents looking for new kraft recovery ideas or a refresher course Process engineers Technical sales and support staff from chemical, equipment, and consulting companies.

Introduction to Pulp and Paper Technology Course

Monday, January 7, 2019

This training event is among the highest rated of all TAPPI courses! Offers introductory- and intermediate-level content covering technology, including “what” happens, and “why” things happen.  This course provides the foundation for learning advanced topics more quickly. Learn from one of the most well-known and enthusiastic instructors, Dr. Michael Kocurek.

Learn More

Tissue 202: Converting Operations

Tuesday, May 14, 2019

This training explores the converting processes of rolled products and how the quality and variability of tissue parent jumbo reels and soft rolls impact the runnability of these complex lines.

Learn More

Kraft Recovery Operations Course

Monday, January 7, 2019

One of TAPPI's highest rated, longest running events! You'll learn ways to improve pulp production efficiency, minimize operating costs and reduce environmental impact. This course is designed for pulp mill operations personnel.

Learn More