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EarthAnswers - How are Corrugated Boxes Made?

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What is the first step in box building?

As you’ve learned, boxes are made of corrugated paperboard, or simply “board.” for short. There are several kinds of corrugated board, all made by combining paper, heat, adhesives, and pressure.

It starts off as rolls of liner or paperboard, similar in appearance to the brown paper in grocery bags. These rolls can weigh more than two tons each, and hold paper that could stretch several miles.

Corrugated board can be made up of one, two, or even three layers of flutes and liners, depending on how strong the box needs to be.

Did You Know ...

More than 95 percent of all products in the U.S. are shipped in corrugated boxes.
Nearly three-fourths of all corrugated boxes produced in the U.S. Are recovered.

Corrugated paperboard accounts for more than half of all the paper recycled in the United States. Grocery stores recycle six million tons of old corrugated boxes each year.

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