Introduction to Kraft Pulping and Bleaching Course

Introduction to Kraft Pulping and Bleaching Course

Peachtree Corners (Metro Atlanta) GA, USA
Tuesday, August 13, 2019 to Wednesday, August 14, 2019

This introductory to intermediate-level course will help you expand your overall understanding of kraft pulp mill operations and broaden your awareness of how one part of the process affects other operations. With this knowledge, you'll be better equipped to troubleshoot quality problems and feel more confident in your interactions among process engineers and operators.

August 13-14, 2019

This is one of TAPPI's most successful annual training courses, offered for ten years!

The overall course objectives are to:

  • Expand your overall understanding of kraft mill operations
  • Broaden awareness of how one part of the process impacts other operations
  • Demonstrate the effect of process variables on kraft pulp quality
  • Build your confidence for effective interaction among new and experienced engineers and operators
  • Lay the initial foundation for you to troubleshoot product and process problems

For suppliers and others at the mill, this course will help you:

  • Understand product performance and pulp quality by knowing the differences in wood and fiber variations.
  • Provide the basics in troubleshooting, optimization and control by better understanding "why things happen" in pulping and processing - the variables affecting pulp quality.

In helping you learn these outcomes and more, Course Chair, Dr. Michael Kocurek, shares his collection of more than 1,000 visuals during the Course Schedule, which you'll have for review later at the mill.

Attendees will receive the visuals in a printed Notebook, and in color on a PDF flash drive.

This is the most comprehensive two-day introductory to intermediate-level course on Kraft Pulping and Bleaching in the industry.

Introductory-Level Content (70%)
The curriculum will cover “what happens,” including:

  • Vocabulary and Overview of Pulp Processes and Technology
  • Raw Materials - Wood and Chip Properties and Effects on Pulping
  • Equipment Overviews and Descriptions
  • Pulp Properties and Tests
  • Preparation of White Liquor in Chemical Recovery
  • Effects of Pulping on Pulp Properties
  • Effect of One Part of the Pulp Mill on Other Parts
  • Brown Stock Washing, Screening and Cleaning
  • Bleaching Fundamentals and Technology
  • Tall Oil, Turpentine and Lignin Recovery
  • Trends in Pulping, Bleaching and Washing
  • Bio-Refinery, Lignocellulose and Nanomaterials Overview
  • Environmental Control Overview

Intermediate-Level Content (30%)
The curriculum also includes discussions on:

  1. What Happens in the Digesters - Lignin, Cellulose, Hemicellulose Reactions
  2. Pulping, Pulp Processing and Bleaching Variables, “Why Things Happen”
  3. Pulp Yield Increase Strategies and Developments

These topics provide the foundations for future learning of more advanced topics at the mill, such as optimization and troubleshooting, which are mill-specific.

Course Learning Objectives:

Kraft Pulping and Processing

  • Become familiar with pulping and bleaching terminology
  • Increase knowledge of the most common pulp properties/tests
  • Understand wood fiber and wood and chip preparation
  • Learn the major types of equipment (Batch & Continuous Digesters) used in kraft pulping
  • Gain an overview perspective of the primary operations and reactions that occur in the digesters between wood and pulping chemicals
  • List several major pulping variables and gain an overview of major kraft pulping trends
  • Understand pulp processing (washing, screening, cleaning) and by-product recovery basics

Bleaching

  • Increase understanding of the bleaching sequences, variables, and bleaching reactions

Environmental

  • Build greater awareness of pulp mill environmental challenges

Pre-Course Survey
In order to build the best foundation for more advanced topics that are most important to you, Dr. Kocurek conducts a pre-course survey to determine:

  • What are your specific learning objectives and what would you like to take away?
  • What is a specific technology related “hot topic” for your mill or company?
  • What process related troubleshooting topic would you like to see discussed as a basic level case study?

Your answers will contribute to some customization, within the scope and available time, to increase the value of the course.

Who Should Attend
The TAPPI Introduction to Kraft Pulping and Bleaching course is ideal for anyone new to the kraft pulping process, particularly process engineers, machine operators, kraft pulp operators and suppliers.

For new employees and those moving to new positions...

  • A more rapid, in depth and enhanced completion of their training;
  • The ability to learn and gain additional knowledge more easily when interacting with any experienced mill people or suppliers; and
  • Having the foundation of knowledge to take on more advanced projects, including troubleshooting both process and pulp quality problems.

For more experienced people...

  • Filling in gaps in technical knowledge (we all have some!); and
  • The ability to better train new employees.

Take Note!

Earn CEUs!

TAPPI awards 1.3 Continuing Education Credits (CEUs) for completion of this course.

TAPPI's Professional Development department has been accredited as an Accredited Provider by the International Association for Continuing Education and Training (IACET). In obtaining this accreditation, TAPPI has demonstrated that it complies with the ANSI/IACET Standard which is recognized internationally as a standard of good practice. As a result of the Accredited Provider status, TAPPI is authorized to offer IACET CEUs for programs that qualify under the ANSI/IACET Standard.


If you would like a comprehensive overview of papermaking and pulping, consider attending the TAPPI Introduction to Pulp and Paper Technology Course, January 6-10, 2020 in St. Petersburg, Florida.

This training delivers insight into the technology of raw materials, pulp mill operations, bleaching, chemical recovery, stock preparation, paper and tissue wet end chemicals, paper machines, tissue machines, creping and coating, and also includes the HD chest in pulping to reel on the Papermachine. Review the detailed Course Schedule.

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

This course is ideal for anyone new to the kraft pulping process, particularly process engineers and operators.

PROPOSED 2019 COURSE SCHEDULE

  • New this year, a summary of selected new developments will be presented, as reported in TAPPI's Pulping Conference (PEERS) Proceedings, and from additional resources.  Attendees can request copies during or after the course.
  • The small class size, breaks every hour, and lunch are designed for maximum interaction between class participants.
  • Attendees help design the course by completing the pre-course Survey that asks “why are you coming to the course,” and what topics you would like covered.
  • Dr. Kocurek encourages contact during or after the course to have attendee's questions answered. If he does not have the answer, he involves other experts.

Tuesday, August 13
8:00 - 8:30

Course Overview and Learning Objectives
Introductions

8:30 - 9:30
Wood and Fiber Raw Materials

  • Hardwoods and Softwoods
  • Wood Properties
  • Fiber Properties

9:30 - 10:30
Preparation of Wood & Chips for Pulping

  • Debarking
  • Chipping
  • Screening
  • Storage and Recovery
  • Chip Quality

10:30 - 12:00
Preparation of White Liquor

  • Chemical Terminology
  • Chemical Tests
  • Chemical Recovery Cycle

12:00 - 12:45      LUNCH

12:45 - 1:30
Overview of Kraft Pulping

  • Terminology
  • Pulp Properties and Tests

1:30 - 2:30
Kraft Digesters and Technology

  • Batch
  • Continuous

2:30 - 3:30
Kraft Pulping Chemical Reactions

  • Delignification
  • Cellulose
  • Hemicelluloses
  • Extractives

3:30 - 4:30
Kraft Pulping Variables and Effects on Properties

  • AA, EA
  • H Factor
  • Pulp Quality for Different Grades

4:30 - 5:15
Trends in Kraft Pulping

  • Displacement Cooking
  • MCC Cooking
  • Lo-Solids
  • Isothermal
  • AQ
  • Polysulfide

5:15   Adjournment

Note: For participants who desire additional depth and/or introductory review, Professor Kocurek will be available until 6:00 PM.

Wednesday, August 14

7:45 - 8:00
Q&A and Discussion of Day One Topics

8:00 - 8:30
Pulp Processing Overview

  • Oxygen Delignification
  • Fiberizing
  • Washing
  • Screening and Cleaning  

8:30 - 9:30
Brown Stock Washing

  • Displacement
  • Diffusion
  • Equipment
  • Washing Variables

9:30 - 10:30
Screening & Cleaning

10:30 - 11:30
Overview of Bleaching

  • Sequences
  • History
  • ECF and TCF

11:30 - 12:00
Chlorine Dioxide Bleaching

  • Equipment
  • Variables
  • Reactions

12:00 - 12:45      LUNCH

12:45 - 1:30
Chlorine Dioxide Bleaching (Continued)

  • Equipment
  • Variables
  • Reactions

1:30 - 2:00
Caustic Extraction

  • E, EO, EP
  • Variables

2:00 - 3:00
Oxygen Delignification

  • Equipment
  • Variables
  • Reactions

3:00 - 3:15
Other Bleaching Sequences and Trends in Bleaching

  • Ozone
  • Enzymatic
  • Other

3:15 - 3:45
Pulp Mill Environmental Review

3:45 - 4:30
Pulp Mill Biorefinery

4:30  Adjournment

Note:  For participants with later departures, Professor Kocurek will be available for further Q&A and discussion.



Introductory  Level Content (70%)
This course offers introductory-level content that includes:

  1. Equipment  & Terminology
  2. All major Pulp Mill Fiber Line Processes
  3. Pulp Quality Properties & Tests
  4. Effects of Processes on Product Quality
  5. Effect of one part of the pulp mill on other parts

Intermediate Level  Content (30%)
This curriculum covers various process variables, the “why things happen,” and will provide a foundation for the advanced-level topics below.
 
Advanced Level  Content (0%) 
This course does not cover training topics, such as equipment design, operations in depth, maintenance, process control, or mill-specific topics, such as optimization and troubleshooting.

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

Dr. Michael Kocurek shares more than 40 years experience.

Meet Dr. Michael Kocurek
Dr. Kocurek, Professor Emeritus of Paper Science & Engineering at North Carolina State University, is one of the world's most recognized educators in the pulp and paper industry.  

His focus is on Pulp & Paper Technology, Linerboard Manufacture, Tissue Manufacture, Paper Properties, and Workforce and Professional Development.

He has taught students and thousands of industry operators and professionals at more than 200 mills and 50 paper industry corporations, government and other organizations, including TAPPI, the Department of Energy (DOE), Environmental Protection Agency (EPA), and the American and Forest Association (AF&PA).  Additionally, he has taught undergraduate and graduate students since 1970.

Dr. Kocurek has developed seven distance e-Learning P&P technical courses under a National Science Foundation (NSF) grant at Coastal Alabama.

He is the course chair for TAPPI's oldest and highly ranked short course on Introduction to Pulp & Paper Technology  (for 44 years). He is the editor of 11 books, including the recognized Pulp and Paper Manufacture series covering the entire field of pulp & paper. He has authored and/or co-authored 25 video publications, including the Introduction to Pulp & Paper series- again covering the entire field of pulp & paper.

Dr. Kocurek received his B.S., M.S., and PhD degrees in Paper Science & Engineering from the SUNY College of Environmental Science & Forestry, and Syracuse University. He has served as Paper Science Department Head at the University of Wisconsin-Stevens Point, an academic program he founded; and NC State University. He also has served as Executive Director of the Herty Foundation, an authority agency of the State of Georgia. While at Herty, he oversaw a $27 million modernization of the laboratory, creating the largest pilot scale P&P and advanced fiber development center in the US.

His honors include TAPPI Fellow, TAPPI Distinguished Service Award, TAPPI Paper and Board Division Technical Achievement Award; and induction into the Paper Industry International Hall of Fame - an honor bestowed to recognize people who have made preeminent contributions to the global paper industry.

Specifically About This Course
Dr. Kocurek says, "The Introduction to Kraft Pulping and Bleaching Course is the kind of training that offers a view of the entire puzzle, so to speak, rather than a detailed focus on one or two operations.  There are few if any other courses that combine this field of focus into one. This is an ideal course for anyone who wants to better understand kraft pulping and bleaching operations and processes, pulp grades and products, and what they can do to enhance their own job performance.”

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

Register before Friday, July 12 to save!

Three ways to save: 

  1. Be the early-bird. Discounts are available for those who register before Friday, July 12, 2019.
  2. Join TAPPI.  TAPPI members enjoy discounted rates for this course.  Join TAPPI ButtonIf you're not already a member, join us!
  3. Bring the team.  Group rates are offered for three or more people from the same location.

 2019 Registration Rates

Meeting Registration  Before
July 12
      After
July 12
TAPPI Member $955       $1,055
Join or Renew and Save  $1,305       $1,409
Young Professionals under 30
Join or Save and Renew 
$1,242

      $1,345

Non-Member  $1,745       $1,855
           
Group Meeting Registration, Per Person
(3+ people from the same location) 
         
TAPPI Member $870       $980
Join or Renew and Save  $1,225       $1,335
Young Professional under 30
Join or Renew and Save 
$1,160

      $1,270

Non-Member  $1,480       $1,590

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

Course Dates: August 13-14

Training Venue:
TAPPI Headquarters - Training Room
15 Technology Parkway South, Suite 115
Peachtree Corners, GA 30092

Suggested Hotels Near TAPPI:

Home2 Suites by Hilton
5800 Peachtree Industrial Blvd
Norcross, GA 30071
Reservations

Property Direct: 770-263-2020 
For online reservations, use code: L-P43
TAPPI Special Rate:  $119/night

Hyatt Place Atlanta/Norcross/Peachtree
5600 Peachtree Parkway
Norcross, GA 30092
Reservations

Property Direct: 770-416-7655 
Property Toll Free Direct:   800-233-1234
Please call the hotel directly for the best rate.



Other Hotels Near TAPPI:

Hilton Atlanta Northeast
5993 Peachtree Industrial Blvd
Norcross, GA 30092
Reservations

Property Direct: +1-770-447-4747 - Press 2
Property Toll Free Direct: 1-800-678-4120
Please call the hotel directly for the best rate.


Atlanta Marriott Norcross
475 Technology Parkway
Norcross, GA 30092
Reservations

Property Direct: 770-263-8558
Property Toll Free Direct:   800-228-9290
Please call the hotel directly for the best rate.


MARTA LogoMARTA RAIL SERVICE FROM AIRPORT
Take the Gold Line from the Atlanta Airport to Doraville station, which is the last stop on the gold line (about 45 minutes).

Call the Hilton front desk to arrange a hotel shuttle pick-up from the Doraville Station +1-770-447-4747

A cab will cost approximately $15 and will take about 15-20 minutes to get from the Doraville Station to TAPPI.
Marta cost is $3.00 each way. 


TAXI SERVICE
Cabs from the Atlanta airport to Norcross cost roughly $65 to $75 one way the trip is 45 
minutes to an hour.

avis 2


CAR RENTAL
Rental cars are available at the Atlanta airport.  Parking at the Hilton is complementary.

Avis Car Reservations and Rentals
Avis offers special discounts off regular rates for participants. To reserve your car, call 1-800-831-8000 and refer to the code AWD: #U226600. 

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

Order publications as you register to save on shipping.

Discounted with Your Course Registration
Build your skills and expertise with these TAPPI PRESS publications, which are discounted exclusively with your registration for this course.  Select your books at the same time that you complete your online registration to take advantage of this offer.

Kraft Recovery Boilers
By Adams, T.N., Frederick, W.J., Grace, T.M., Hupa, M., Lisa, K., Jones, A.K., Tran, H.

This comprehensive textbook covers recovery boilers in great depth and pulls together information on combustion, safety, emissions, plugging, and corrosion. The book also covers fundamental chemical and mechanical engineering principles that bear directly on black liquor and recovery boilers. It contains information about typical values and the normal range of important variables, plus many example calculations, data tables, and charts of relevant material properties or constants and conversion factors. Written by a team of industry experts, the text includes a great deal of practical information such as simple tests to pinpoint problems, important observations to help understand issues for particular operations, and "rules-of-thumb" that are generally used in the industry. This text was written as a project of AF&PA and published by TAPPI PRESS. 1997. 380 pages, hard cover.

Product Code: 0102B064
Member Price:  $93
List Price: $140
Course Registration Price: $89

Pulp Bleaching: Principals and Practice
By Carlton W. Dence and Douglas W. Reeve

This text covers fundamentals and processes from chemical composition of pulp to technology, production, and the environmental impact of bleaching. Designed as a textbook and reference book, Pulp Bleaching: Principles and Practice explains what bleaching is, why pulp is bleached, and how bleaching is done. The book also features discussions on several "hot topics" in pulp bleaching, including elemental chlorine free bleaching, totally chlorine free bleaching, enzyme assisted bleaching, and bleaching of recycled fiber. In addition, the book is key word indexed and each chapter contains extensive references. 1996. 880 pages, hard cover.

Product Code: 0102B061
Member Price:  $124
List Price: $186
Course Registration Price: $120

The Bleaching of Pulp, Fifth Edition
By Alan W. Rudie, Ph.D., and Peter W. Hart, Ph.D.

Previous editions of The Bleaching of Pulp have provided comprehensive information on the technology used to bleach wood pulps. The 5th edition will continue this tradition as the premiere industry text on bleaching technologies but will be more focused on the modern industrial processes with less emphasis on fundamental science. New or more comprehensive sections are included on elemental chlorine free bleaching, enzymes, acid treatments for hexeneuronic acids, control of mineral scale and multi-stage modeling as used to optimize bleaching among multiple stages.

Product Code: 0101R331
Member Price:  $155
List Price: $232
Course Registration Price: $140

Fundamentals of the Kraft Recovery Process
By Jeff Empie

0101R327 Fundamentals of Kraft RecoveryThis book details the chemical engineering fundamentals of the kraft recovery process, including mass and energy balances, thermodynamics, fluid dynamics, phase separations, heat and mass transport phenomena, and reaction kinetics. Each kraft recovery unit operations, including multiple effect evaporation, recovery boiler operations, green liquor processing, causticizing, and white liquor processing is discussed in detail.

Sample problems are posed and detailed solutions are presented. Additional instructive process problems are included at the end of each chapter for analysis and solution by the reader. This book is ideal for senior or graduate level courses for pulp and paper, chemical, and mechanical engineers, as well as a valuable reference resource for practicing pulp mill engineers who want to better understand the kraft recovery process they operate each day.

Product Code: 0101R327
Member Price: $171
List Price: $237
Course Registration Price: $160
 


TAPPI PRESSTAPPI PRESS is known around the world as an industry leader for publishing reliable, practical books, reports, conference proceedings and CD-ROM-based training products that help members, students, and other industry professionals enhance their technical knowledge in order to solve technical problems.

A Past Attendee Said...

"I’ll be able now to better understand customers’ issues and processes. Networking with other people within the industry was great. I liked hearing their points of view and areas in which they are interested."

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Learn More