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Nanocellulose in Japan: An industrial perspective, TAPPI Journal April 2019

ABSTRACT: With the maturing of Japan’s economy, domestic demand for paper and paperboard is more likely to level off in the long term. Japanese paper companies are accelerating overseas production, especially in the emerging Asian markets, while strengthening competitiveness of domestic mills and developing new products. In Japan, we have always focused on emerging technologies and driving innovation in the pulp and paper industry. As a business definition, innovation does not equal innovative technology. Innovative technology can become innovation only when it is commercialized and used in industry.

Journal articles
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Open Access
Novel CaCO3-polymer nanocomposite fillers for the improvemen

Novel CaCO3-polymer nanocomposite fillers for the improvement of bagasse-based papers, November 2016 TAPPI JOURNAL

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Open Access
Effects of orders of addition in nanocellulose•cationic starch• colloidal silica systems for papermaking, TAPPI Journal October 2022

ABSTRACT: Two orders of addition were compared when preparing paper handsheets from recycled copy paper furnish in combination with nanofibrillated cellulose (NFC), cationic starch, colloidal silica, and cationic retention aid (cPAM; cationic polyacrylamide). Faster dewatering and higher fine-particle retention were obtained at equal optimized dosages of additives when the colloidal silica was added last, after addition of the cPAM. The same order of addition also provided a higher gain in the paper’s tensile strength. However, higher paper stiffness was achieved when the colloidal silica was instead added to the NFC, after its pretreatment with cationic starch. Results were consistent with the principle that papermaking additives added shortly before sheetforming tend to have the largest effects on drainage and retention. The results also demonstrated a sensitivity to the relative dosages of positively and negatively charged additives.

Journal articles
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Open Access
Extensive function of green synthesized titania nanoparticles: Photodegradation of Congo red, TAPPI Journal September 2023

ABSTRACT: Several extensive research studies have explored the advantages of green templates in the synthesis of structure and morphology-controlled photocatalytic nanomaterials. This paper compares the abilities of zingiber rhizome extract (ZE) and tapioca starch extracts (TS) in modifying the surface and optical properties of titania nanoparticles (TNP) synthesized by solgel technique. The synthesized nanocatalysts were characterized using various physicochemical techniques. While zingiber (ginger) extract effectively promotes the formation of dual anatase and rutile phases, tapioca extract supports formation of the single anatase phase of titania. These two extracts were examined for the degradation of Congo red in the presence of sunlight. The photomineralization and recyclability of catalysts were evaluated through total organic content analysis. The easy recovery and reusability of zingiber and tapioca biomasses, along with good control over the growth of nanoparticles, enable them to be implicit novel green templates in the successful synthesis of photoactive mesoporous nanotitania.

Journal articles
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Open Access
A new approach for the preparation of cellulose nanocrystals from bamboo pulp through extremely low acid hydrolysis, TAPPI Journal January 2020

ABSTRACT: As a renewable and biodegradable nanomaterial, cellulose nanocrystal (CNC) has a wide range of potential applications, but production of CNC faces significant challenges in capital investment and manufacturing cost. In this work, the one-step preparation of CNC from bleached kraft bamboo pulp by extremely low acid (concen-tration of acid = 0.1 wt%) hydrolysis was demonstrated. The experimental data indicated that the yield of CNC was strongly affected by the operating pressure and concentration of hydrochloric acid (HCl), as well as temperature. Rod-like CNC with a mean particle size of 524 nm was obtained through an extremely low acid (ELA) hydrolysis pro-cess. The yield of CNC can reach to 37.1% by an ELA hydrolysis process at 180°C for 60 min with 0.08 wt% HCl and 20 MPa operating pressure. The Fourier transform-infrared spectroscopy (FTIR) measurements show that the as-pre-pared CNC maintained cellulose structure. Compared with a conventional CNC prepared by strong sulfuric acid (H2SO4) hydrolysis, the CNC prepared by ELA hydrolysis process exhibited much higher thermal stability.

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Open Access
Nanocellulose•cationic starch• colloidal silica systems for papermaking: Effects on process and paper properties, TAPPI Journal October 2022

ABSTRACT: Laboratory tests were conducted to better understand effects on the papermaking process and handsheets when recycled copy paper furnish was treated with combinations of nanofibrillated cellulose (NFC), cationic starch, colloidal silica, and cationic retention aid (cPAM; cationic polyacrylamide). Dosage-response experiments helped to define conditions leading to favorable processing outcomes, including dewatering rates and the efficiency of fine-particle retention during papermaking. Effects were found to depend on the addition amounts of cationic starch and colloidal silica added to the system. It was shown that the presence of a polymer additive such as cationic starch was essential in order to achieve large strength gains with simultaneous usage of NFC.

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Open Access
Fabrication of cross-linked starch-based nanofibrous mat with optimized diameter, TAPPI JOURNAL June 2019

ABSTRACT: The design and synthesis of natural and synthetic polymer blends have received recent and wide attention. These new biomaterials exhibit progress in properties required in the field of medicine and healthcare. Herein, the aim of present study is to fabricate starch (ST)/polyacrylic acid (PAA) electrospun nanofibrous mat with a smooth and uniform morphology, lowest fiber diameter (below 100 nm) and the highest possible starch content. Starch itself is poor in process-ability, and its electrospinning could be quite a challenging process. To address this, we carried out the response surface methodology (RSM) technique for modelling the electrospinning process. In order to have ST/PAA nanofibers with the finest possible diameter, optimized processing parameters (applied volt-age, nozzle-collector distance and feed rate) obtained from RSM technique were applied. ST/PAA electrospun nano-fibers with an average diameter of 74±13 nm were successfully achieved via the electrospinning method for the first time. The structure, preparation and properties of the nanofibrous structure were discussed. Results indicated that drug loaded ST/PAA blend nanofibrous structure has a great potential to be used in controlled drug release systems.

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Open Access
Effects of different ammonium lignosulfonate contents on the crystallization, rheological behaviors, and thermal and mechanical properties of ethylene propylene diene monomer/polypropylene/ammonium lignosulfonate composites, TAPPI Journal January 2020

ABSTRACT: Thermoplastic elastomer (TPE), made from ethylene propylene diene monomer (EPDM) and polypropylene (PP) based on reactive blending, has an excellent processing performance and characteristics and a wide range of applications. However, there are currently no reports in the literature regarding the usage of TPE in making composite boards. In this paper, EPDM, PP, and ammonium lignosulfonate (AL) were used as the raw materials, polyethylene wax was used as the plasticizer, and a dicumyl peroxide vulcanization system with dynamic vulcanization was used to make a new kind of composite material. This research studied the influences of the AL contents on the crystallization behaviors, rheological properties, thermal properties, and mechanical properties of the composites. The results showed that the AL content had a noticeable impact on the performance of the composite board. Accordingly, this kind of composite material can be used as an elastomer material for the core layer of laminated flooring.

Journal articles
Magazine articles
Open Access
Effects of different ammonium lignosulfonate contents on the crystallization, rheological behaviors, and thermal and mechanical properties of ethylene propylene diene monomer/polypropylene/ammonium lignosulfonate composites, TAPPI Journal January 2020

ABSTRACT: Thermoplastic elastomer (TPE), made from ethylene propylene diene monomer (EPDM) and polypropylene (PP) based on reactive blending, has an excellent processing performance and characteristics and a wide range of applications. However, there are currently no reports in the literature regarding the usage of TPE in making composite boards. In this paper, EPDM, PP, and ammonium lignosulfonate (AL) were used as the raw materials, polyethylene wax was used as the plasticizer, and a dicumyl peroxide vulcanization system with dynamic vulcanization was used to make a new kind of composite material. This research studied the influences of the AL contents on the crystallization behaviors, rheological properties, thermal properties, and mechanical properties of the composites. The results showed that the AL content had a noticeable impact on the performance of the composite board. Accordingly, this kind of composite material can be used as an elastomer material for the core layer of laminated flooring.

Journal articles
Magazine articles
Open Access
Novel thin functional coatings for paper by foam coating, T

Novel thin functional coatings for paper by foam coating, TAPPI JOURNAL April 2017