Tissue 201: Operations and Runnability Course
Tissue 201: Operations and Runnability Course
Tuesday, April 30, 2019 to Wednesday, May 01, 2019
April 30 - May 1, 2019
This course delivers a comprehensive overview of the tissue making process.
With a more complete understanding of the process, you will be better able to safely achieve and maintain high production levels in mill operations by reducing downtime and off-quality paper.
A large panel of expert instructors will explain the most important industry-accepted best practices that will help you:
- Improve overall tissue machine efficiency;
- Increase production; and
- Enhance product softness and bulk.
After completing this course, you should be able to understand:
- Causes of tissue runnability and quality issues associated with the wet-end chemistry, stock approach, and headbox set-up
- Procedures and principles for improving the cleaning and conditioning of felts and wires
- Causes of tissue runnability problems associated with the pressing and drying
- Problems with the Yankee dryer steam, coating, and hood systems to increase machine productivity
- Runnability problems and opportunities for improvement on the dry end of the paper machine
Who Should Attend
- Engineers, particularly Process Engineers
- Machine Supervisors
- Technical Resources
- Lead Operators, particularly Shift Supervisors
- Technical Personnel
- Suppliers or other technical people who are new to tissue grades
Note: This is an introductory to intermediate-level course. Those with two or more years of tissue-making experience will benefit most. The TAPPI Tissue 101 Course is considered a foundation for this course, but not a pre-requisite.
Comments from Previous Attendees
What will you be able to go back and do as a result of this course?
- I'll have a better understanding of the overall process and how each part affects tissue production and quality.
- I'll be able to optimize the pilot tissue machine to target better speed, runnability, and look for better value for our members and clients.
- I'll ask more questions, bring back improvements and increase my "solo" troubleshooting.
- Now, I can review basic conditions of our operations and validate they are in practice.
What specifically did you like about this course?
- The experience and quality of speakers.
- Broad content on manufacturing.
- Excellent practical information. Basic concepts were presented very clearly.
Professional Development Credits
You can earn 16 professional development hours or 1.6 Continuing Education Units (CEUs) for completion of this course. TAPPI's Professional Development department has been accredited as an Accredited Provider by the International Association for Continuing Education and Training (IACET).
TAPPI Members receive discounted rates for this course.
If you're not a member yet, join us!
Earn the Professional Certificate
TAPPI offers a Professional Certificate for Tissue 201: Operations and Runnability. Completion of this Professional Certificate will demonstrate competency in critical tissue manufacturing knowledge, skills and abilities including: improving overall tissue machine efficiency; increasing production; and enhancing product softness and bulk.
Unroll Your Potential with TAPPI Training
TAPPI works with many exceptional, subject-matter experts in the dynamic and growing tissue industry to deliver educational opportunities of interest specifically with you in mind. Check out this tissue training event coming up next:
TAPPI Tissue 202: Roll Products Converting Operations Course
May 14-16, 2019 | Green Bay, Wisconsin
Explore the converting processes of rolled products and how the quality and variability of tissue parent jumbo reels and soft rolls impact the runnability of these complex lines. Participants also get to run several hands-on lab exercises on the Fabio Perini Converting Web Pilot Line. For this reason, seating is limited to ensure small work groups.
Benefit from meeting these experts.
Jeff Peters - BTG Americas
Jeff graduated from the University of Wisconsin-Madison with a degree in Chemical Engineering. He started his career with Hercules Incorporated. Over his 23 year career, he spent time in field sales, global tissue applications, tissue business management, and global tissue marketing. Jeff left the paper industry for a few years to test his entrepreneurial spirit. Eight years ago, he joined BTG Americas as the organization's tissue applications manager.
Jim Bell - Albany International
Jim is a graduate of Rensselaer Polytechnic Institute and the University of Colorado at Boulder with a BS in Chemical Engineering and an ME in engineering management. Jim has worked for Albany International's press fabric applications team for more than 20 years with a focus on improving safety, drying and press fabric life through design.
Dave Castro - Nalco
David J. Castro received a B.A. in Philosophy from the University of Puerto Rico in 1999 and a Ph.D. in Physical Chemistry from the University of Wisconsin-Madison in 2005. As part of his graduate work, he used auger electron spectroscopy and molecular beam techniques to study gas-liquid interactions of alcohols with a 50/50 NaOH/KOH liquid mixture.
David started with the paper research group in Nalco Company in 2005 examining sheet properties that affect the linting tendency in the offset press. As part of this work, he developed new capabilities for sheet surface characterization including IGT printability and confocal light scanning microscopy. Currently a staff scientist, he continues to work in projects related to fine paper, sizing or the paper ability to resist water penetration, and absorbency aids and Yankee coating formulations in tissue and towel applications.
Kim Downing - Valmet
Since 2013, Kim has been a process engineer focused primarily on THRU-AIR® drying technology and yankee hot air systems. Kim is involved in several projects, from the sales phase all the way to through commissioning, as well as optimization service visits. She recently spent five months working in the technology center in Karlstad, where she worked closely with customers planning and executing trials on the pilot machine. Kim holds a Bachelor's of Science in Mechanical Engineering with a minor in Mathematics from the University of Maine.
Matt Gregersen - Albany International
Matt is celebrating his 25th year in the paper industry. As product manager for tissue with Albany International, he is responsible for tissue forming fabric applications, managing the tissue forming product portfolio and product development for the Americas.
Prior to Albany, Matt worked for machine builders Beloit and Valmet. He was a mechanical engineer in the forming engineering group with Beloit and a project leader for pilot paper machine trials with an emphasis on the wet end and tissue with both Beloit and Valmet. Matt graduated from Bradley University with a degree in Mechanical Engineering.
John Holton - BTG
John is a graduate of the University of Maine with a degree in chemical engineering. He has been in the tissue industry for 35 years and a member of TAPPI for more than 30 years.
Arvid Johansson - Valmet
Arvid Johansson has served as a concept manager for dry crepe tissue with Valmet since 2015. He has held several different technical roles with the company. In 2010 Arvid moved to China and work with Tissue engineer in Valmet´s Xián office. In 2012 Arvid joined the R&D department at Valmet and has been deeply involved in the development of AdvantageTM ReTurneTM and AdvantageTM NTT.TM Arvid holds a University degree in Mechanical Engineering from Karlstad University.
Jerry Kramer - Valmet
Jerry graduated from the University of Wisconsin - Madison with a BSME degree and is a licensed professional engineer. He has worked extensively with calenders, reels, threading, web stabilization, rereelers and supercalenders in various positions with Beloit Corporation, Andritz and Valmet for the past 32 years.
Jerry has been awarded five U.S. patents and has authored, presented and published papers on reeling, web stabilization and waterjet technology for TAPPI, PAPTAC, SPCI, the Finnish Paper Engineers' Society and other technical organizations in the paper industry. He has also served on TAPPI committees and as a book reviewer for TAPPI on reeling and winding.
Mark A. Sorenson - Andritz Pulp & Paper
Mark began his career as an engineering co-op student with Beloit Corporation in 1974. He graduated in 1979 with a Bachelor's of Mechanical Engineering from Georgia Tech. His professional work began at Beloit Corporation primarily in the calender and reel areas where he became the product line manager for calenders in 1988. In 1996, Beloit formed a joint venture company with Eduard Küsters of Krefeld, Germany and Mark became director of operations for Küsters Beloit, LLC continuing the engineering of the ex-Beloit product lines for the joint venture and working as liaison to the German operations. He then took on the role of director of sales and engineering for Kϋsters, NA in 2000. In 2006, he joined Andritz when Küsters was acquired by the Andrtiz Group. He currently works as a Regional Sales Manager for paper and board machines for Andritz, Inc..
Mark is the chairman emeritus of the Coating and Graphic Arts Division at TAPPI, a former chair of the Calendering Committee and Common Interest Group; member of the TPC of the Coating and Graphic Arts Division, and former TPC chair for the TAPPI Coating and Graphic Arts Division. He is also a frequent contributor as an instructor for TAPPI training courses, a presenter of papers and roundtables, and was the technical program chair for two Finishing and Converting Division conferences, as well as serving roles with other industry training and committees
Mike Stoltz - Valmet
Mike is a 1983 graduate of Western Michigan University with a BS in Paper Engineering. He has spent a majority of his career working in Technical Services with Beloit Corporation, Metso Paper and Valmet roll covering operations in North America. He has been involved with TAPPI since college with involvements with the Ts'ai Lun Student Chapter. Stoltz is a longtime member of the Papermakers Committee and presenter with the Pressing and Drying seminars.
David Welsford - Solenis
David Welsford has held various technical and operations roles within the Canadian and U.S. paper industries, focusing solely on the tissue sector for the past 23 years. As an Applications Project Manager for Solenis LLC, David balances research and product development interests with the problem-solving and implementation required to ensure tissue chemistries are functioning at their best.
David holds a B.Sc. in Organic Chemistry from the University of British Columbia (1989).
Lawrence Yane - Enerquin Air Inc.
Based at corporate headquarters in Montreal, Canada, Lawrence Yane is sales manager for Enerquin Air Inc. Lawrence has a Bachelor of Mechanical Engineering (1994) and Master of Science (1997) from McGill University in Montreal. He has spent his professional career in Technical Sales, Project Management and Product Development.
He works closely with clients on paper air systems issues, focusing on drying efficiency and optimization which are key factors for maximum production and profitability.
Earn 1.6 CEUs for this course.
DAY 1: Tuesday, April 30
MODULE I: STOCK PREPARATION AND WET-END OPERATIONS
7:45 - 8:15 a.m. Welcome and Course Overview - Jeff Peters/Jim Bell
8:15 - 9:00 a.m. Wet End Chemistry Impacts and Optimization - David Castro, Nalco
9:00 - 9:45 a.m. Forming Fabric Options and Benefits - Matt Gregersen, Albany
9:45 - 10:00 a.m BREAK
10:00 - 11:00 a.m. Tissue Former/Headbox Operations and Optimization and Tissue Shoe Presses - Bruno Tremblay, Valmet
11:00 - 12:00 p.m. CASE STUDY: MODULE I
12:00 - 12:45 p.m. LUNCH
MODULE II: PRESSING AND DOCTORING OPERATION
12:45 - 1:30 p.m. Press Fabric Options and Benefits - Jim Bell, Albany International
1:30 - 2:15 p.m. Clothing - Cleaning and Conditioning Best Practices - John Neun, Albany International
2:15 - 3:15 p.m. Press Roll Operation and Optimization (SPR, BDR, etc.) - Mike Stoltz, Valmet
3:15 - 3:30 p.m. BREAK
3:30 - 4:15 p.m. Creping Best Practices -Jeff Peters, BTG Americas
4:15 - 5:15 p.m. Yankee Coating Systems - Pascal Rivard, Solenis
5:15 - 5:30 p.m. Q&A for Modules I & II
DAY 2: Wednesday, May 1
7:45 - 8:00 a.m. Day 1 Overview -Jeff Peters and Jim Bell
8:00 - 9:00 a.m. CASE STUDY: MODULE II
MODULE III: DRYING AND DRY-END OPERATION
9:00 - 10:00 a.m. Yankee Dryers - Safety, Steam, Condensate Systems - Dan Ludden, BTG Americas
10:00 - 10:15 a.m. BREAK
10:15 - 11:15 p.m. Yankee Hood Design, Operation and Optimization - Lawrence Yane, Enerquin Air Inc.
11:15 - 12:15 p.m. Thru-Air Drying - Kim Downing, Valmet
12:15 - 1:00 p.m. LUNCH
1:00 - 1:45 p.m. Tissue Calendering - Mark Sorenson, Kusters-USA
1:45 - 2:45 p.m. Improving Dry End Performance - Jerry Kramer, Valmet
2:45 - 3:00 p.m.BREAK
3:00 - 4:00 p.m. Diagnostics & the Tissue Machine - Dan Ludden, BTG Americas
4:30 - 5:00 p.m. CASE STUDY: MODULE III
5:00 - 5:30 p.m. Evaluation and Final Adjournment
Register by Monday, April 2 to save.
Three ways to save:
- Join TAPPI. TAPPI members enjoy discounted rates for this course. If you're not already a member, Join Us!
- Be the early-bird. Discounts are available for those who register by the early-bird date (TBD).
- Bring the team. Group rates are offered for three or more people from the same location.
TAPPI Tissue 201 - 2018 Registration Rates
|Join TAPPI or Renew and Save||$1,130||$1,230|
|Young Professionals under 30 Join or Renew and Save||$1,080||$1,175|
|Group Meeting Registration, Per Person
(Three people from the same location)
|Join TAPPI or Renew and Save||$1,050||$1,160|
|Young Professionals under 30 Join or Renew and Save||$990||$1,095|
Tissue 201 Registration + Certificate Test Discount
Completion of this multiple choice Professional Certificate Test will demonstrate competency in critical tissue manufacturing knowledge, skills and abilities including: improving overall tissue machine efficiency; increasing production; and enhancing product softness and bulk.
|Join or Renew and Save||$1,305||$1,405|
|Young Professionals under 30 Join or Renew and Save||$1,255||$1,350|
|Group Meeting Registration, Per Person
(Three people from the same location)
|Join or Renew and Save||$1,225||$1,335|
|Young Professionals under 30 Join or Renew and Save||$1,165||$1,270|
If you find that you have to cancel, your full registration fee will be refunded if TAPPI's Registration Department receives written notification (fax acceptable at +1.770.209.7206) by April 2, 2018.
Please note: There will be a 50% refund for all written cancellations made after April 2, 2018, but no later than five (5) business days prior to the start of the course April 24, 2018. Understandably, after April 24, 2018, no refunds can be issued. Substitutions, however, will be accepted any time without a penalty.
100% - Cancellation received by April 2, 2018.
50% - Cancellations received after April 2, 2018 and no later than April 24, 2018.
NO REFUND- Cancellations received after April 24, 2018.
TAPPI requires that all registration fees are paid in full prior to the start of the course.
Attendance Justification Toolkit
We understand it can be challenging to ask for approval to attend TAPPI training events, so we've created an Attendance Justification Toolkit to assist you with the approval process and in making a strong case for the investment.
We encourage you to review the materials below and let these help you communicate the value of what attending the TAPPI Tissue 201 Operations and Runnability Course can provide when approaching your manager for approval.
Before the Event: Prepare your Justification.
It's important for you to communicate that attending a TAPPI course is a strategic investment in your training and development, and a cost-effective way to help you do your job better. You'll meet others who experience the same day-to-day challenges, meet face to face with technical experts and gain an advantage in the industry from the influx of new ideas, innovations and solutions.
The materials below will help you organize the information that will provide the summary of course instruction, associated costs and value that your organization will gain from this training.
Your preparation will help you earn the greatest benefit from TAPPI training! In many cases, the work you put in beforehand can also help you determine what information that you want or need to learn from the experts who will assemble to lead this instruction. The interaction with your manager or supervisor can be a productive process to go over some of the challenges that your organization would like to tackle.
TAPPI Tissue 201: Operations and Runnability Course
Miron Construction Facility
1471 McMahon Drive
Neenah, WI 54956
Tuesday, April 30 - Wednesday, May 1, 2019
Best Western Premier Bridgewood Resort Hotel
1000 Cameron Way
Neenah, WI 54956
- The Best Western is a 10-minute drive to Miron Construction.
- It is connected to a restaurant that serves breakfast, lunch, dinner and has a separate bar area.
Extended Stay America - Appleton
4141 Boardwalk Court
Appleton, WI 54915
- This hotel is also a 10-minute drive to Miron Construction.
- It is near the Fox River Mall and there are many different restaurants in the area.
Appleton International Airport
Note: The commute from Appleton to Neenah is about a 10-minute drive.
Avis Car Rental offers special discounts off regular rates for participants. To reserve your car, call 1-800-831-8000 and refer to the code AWD: #U226600
Several titles of interest to you are discounted for attendees of this course!
You can purchase these products when you register and save on shipping!
Winding Machines: Mechanics and Measurements
Course Price: $150
Towel and Tissue Papermaking CD-ROM
Course Price: $75
Guidelines for the Safe Operation of Yankee Dryers, 2nd Edition
Member Price: $24
List Price: $36
Guidelines for the Safe Operations of Steam Heated Paper Machine Dryers
Member Price: $37
List Price: $54
Tissue 360° Forum Proceedings - 2016 PaperCon
Course Price: $69
Tissue 360° Forum Proceedings - 2014 PaperCon
Course Price: $69
Mechanics of Rollers
Member Price: $75
List Price: $112
Mechanics of Web Handling
Member Price: $86
List Price: $112
Winders: The Complete Guide for Paper Mills and Converters
Member Price: $64
List Price: $96
TAPPI Tissue 201 Operations and Runnability Professional Certificate
Course Price: 250
Earning a TAPPI Professional Certificate in Tissue Operations and Runnability ensures you have demonstrated the ability to expertly manage industry demands. Learn more.