About TAPPI Journal
An internationally recognized technical publication for over 60 years, TAPPI Journal (TJ) publishes the latest and most relevant research on the forest products and related industries in digital format. A stringent peer-review process and distinguished editorial board of academic and industry experts set TAPPI Journal apart as a reliable source for impactful basic and applied research and technical reviews. TAPPI Journal is now Open Access. Read more.
Guest Editorial: TAPPI Journal names two Best Research Paper Award winners for 2020, TAPPI Journal April 2021
April 01, 2021
For the first time since the annual award was introduced back in 2006, TAPPI Journal's editoria board elected two scientific papers to receive the TAPPI Journal Best Research Paper Award for 2020.
April 01, 2021
ABSTRACT: Predictions from empirical models are affected by variability in the input parameters for the data set used to build the models. For corrugated boxes, the difference between actual and modeled compression strength creates a real cost associated with box production, often resulting in boxes that may need to be over-designed to compensate for a lack of model precision. No work to date has attempted to assess the limitation in these compression estimates due to input parameter testing variability. In this paper we approach that problem, initially for the McKee equation and then conceptually for other box models. For our industry to do a better job at meeting the needs of our corrugated packaging customers, we need to reduce the variation in the tests we all rely on, particularly for evaluating material strength (edge crush test [ECT]) and package compression performance (box compression test [BCT]).
Mechanical modification of softwood pulp fibers using a novel lightweight vertical bar plate, TAPPI Journal April 2021
April 01, 2021
ABSTRACT: Refiner plates made using sand casting have a draft angle, which results in a trapezoidal bar shape. These trapezoidal bar plates have a limited throughput compared to the vertical bar plates, and eventually the edges of the bars become dull, resulting in longer time to reach the target freeness and shorter service life. The new light-weight refiner plate with a bar insertion method into a plate base was developed by selecting an aluminium-based alloy as the plate base material and a stainless steel alloy with high wear resistance as the bar material. The light-weight plate with sharp bar edges was very effective in reducing refining energy by reaching the target freeness faster than the sand-cast bar plate. Finally, the lightweight sharp bar plate, which weighed only about half the weight of the cast bar plate, was expected to significantly contribute to easy replacement, improved paper quality, and larger throughput without excessive loss of fiber length.
April 01, 2021
ABSTRACT: In this study, fines-enriched pulp (FE-pulp)—the fine fraction of highly-refined kraft pulp—was benchmarked against highly-refined kraft pulp (HRK-pulp) as a strength agent in eucalyptus chemithermomechanical pulp (CTMP). Both the FE-pulp and the HRK-pulp were produced from unbleached softwood kraft pulp, and equal amounts of those strength agents were added to the original CTMP, as well as to washed CTMP, where most of the fines had been removed. The effects of the added strength agents were evaluated with laboratory handsheets.The FE-pulp proved to be twice as effective as HRK-pulp. Both HRK-pulp and FE-pulp increased the strength of the CTMP handsheets. The bulk of the handsheets decreased, however, as well as the drainability. The addition of 5% FE-pulp resulted in the same strength increase as an addition of 10% HRK-pulp, as well as the same decrease in bulk and CSF. For the handsheets of washed CTMP, the strengths were not measurable; the CTMP lost the sheet strength when the CTMP-fines content was reduced through washing. The reduced strength properties were compensated for by the addition of chemical pulp fines that proved to be an efficient strength agent. The addition of 5% FE-pulp restored the strength values, and at a higher bulk and higher drainability.
April 01, 2021
ABSTRACT: This study proposes an experimental method for the in-plane liquid wicking to determine the absorption capacity of retail paper towels. Individual plies of the paper towels were tested to minimize the transverse wicking effects on surface wetting. The method involves arbitrary point source injection of liquid into the paper towel surface while recording microscopic images of the wetted areas as liquid spreads. The samples were selected from two main manufacturing processes: conventional wet pressing and through air drying. The tested liquids were water and decane with various driving forces. Two distinct imaging systems, infrared light absorption imaging and visible light transmission imaging, monitored and recorded the wetting process. The wetted regions were calculated to generate the wetting graphs, which illustrate both the dynamic and static wetting behaviors. It was found the amount of driving force has a negligible effect on the maximum wetted area formed on the surface. So, the maximum wetted area and the paper grammage were applied to determine the absorption capacity of the tested towels. Moreover, the absorption capacity results were validated by the basket-immersion test method (ISO 12625-8). Therefore, the proposed method in this work enables quantification of the absorption capacity of paper towels.
Application of fuzzy TOPSIS in the Analyze phase of the DMAIC cycle to aid decision-making, TAPPI Journal April 2020
April 01, 2021
ABSTRACT: This paper reports the use of multicriteria analysis in the Analyze phase of the DMAIC (Define-Measure-Analyze-Improve-Control) cycle for continuous improvement. The research was carried out in a tissue paper factory located in southern Brazil. A sample of 64 parts of 16 different reels of recycled paper was used. A problem regarding paper quality variability was detected, presenting a scrap index ranging between 9% and 23%, compromising machine productivity and product sales. This motivated the implementation of a structured project supported by the application of the DMAIC cycle. The project team (machine operators, maintenance staff, supervisor, and data analyst) defined the evaluation criteria and determined the control intervals and their equivalence with linguistic variables to support the necessary evaluations for the application of fuzzy TOPSIS (Technique for Order of Preference by Similarity to Ideal Solution). The criteria were C1-Longitudinal Strength (Kgf), C2-Longitudinal Elongation (mm), C3-Cross-strength (kgf), C4-Cross-elongation (mm), C5-Weight (g/m²), and C6-Humidity (%). The results showed that samples with the same ranking had the lowest scrap indexes in the subsequent process. Also, the criterion C5 had a more significant impact on the quality of the product than the other criteria, which was determined from the DMAIC sequence. Improvements related to C5 should be prioritized. The fuzzy TOPSIS method presented is a flexible tool, adapting itself to the solution of the problem and contributing to the decision-making process.