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Journal articles
Open Access
Application of AI-based approach to control the papermaking process, TAPPI Journal March 2025

ABSTRACT: This paper explores AI’s role in revolutionizing the pulp and paper industry, and specifically in predicting wet tensile strength (WTS) for specialty-grade papers. Leveraging eLIXA technology, a 90-day study achieved a 15% reduction in chemical dosage and an 80% decrease in wet tensile standard deviation. The real-time dosage prediction led to optimizing the wet strength resin (WSR) consumption and improved process reliability. The self-learning models exhibited adaptability to changing variables, ensuring their robustness. Overall, this study highlights AI’s transformative impact on efficiency, cost savings, and product quality within the dynamic landscape of papermaking. The approach used for wet strength optimization has been used to optimize other aspects of pulp and paper production.

Journal articles
Editorial: Fundamental understanding enables new coating opportunities, TAPPI Journal January 2025

TAPPI's Coating, Printing, and Surface Enhancement (CPSE) Division pursues open exchange of technical information related to materials, equipment, and processes for the manufacture, quality control, and use of coated papers, paperboard, and other substrates. Much of this technical information is presented at sponsored conferences, including TAPPICon and the Advanced Coating Symposium. Based on feedback from these events, TAPPI Journal peer reviews the research from these events that adds significant value to the scientific community. In last year's November issue, we presented five peer-reviewed manuscripts based on presentations given at TAPPICon 2024.

Journal articles
Comparison of the application of polysaccharide-based barrier coatings on paper using film press and spray coating, TAPPI Journal January 2025

The growing demand for sustainable packaging has spurred research into biopolymer-based solutions and their application to paper substrates. This study compares the application of low solids, high viscous aqueous solutions of alginate and chitosan on two different paper substrates using a laboratory film press coater and a purpose-built spray coating unit, with a focus on barrier performance and practical industry considerations. Key parameters investigated are air flow rate, water vapor transmission rate, and grease resistance. Results showed that due to the low solids content of the applied biopolymer solutions, film press coating required a double-layer application for coat weights exceeding 4 g/m², making it less viable for industrial application. In contrast, spray coating allowed for higher application weights in a single step. The barrier properties of spray coated samples, compared to film press coatings, varied with the paper substrate: spray coating performed better on one substrate and worse on the other. Contact angle measurement of the substrates suggested that spray coating is more suitable for a more hydrophilic substrate because of improved surface wetting. The study also identified issues with drying conditions and pinholes affecting the quality of spray coated samples, indicating a need for further research to optimize these parameters.

Journal articles
Water-based adhesive penetration into paperboard and coated paperboard, TAPPI Journal January 2025

The setting of water-based adhesives in contact with paperboard is important in the production of boxes and other packaging, but the topic has received little attention in the literature. The penetration of the adhesive into the paper surface is important to get good bond strength through mechanical interlocking. The influence of the process conditions and the paper properties on this penetration is lacking. A water-based adhesive was applied to an uncoated and coated paperboard. The coating layer had two latex levels. Samples were characterized in terms of air permeability, void fraction, average pore size, and coat weight. The adhesive was applied to the samples in a mechanical press, squeezing a drop between two samples. The penetration of the adhesive was characterized with a silicone oil absorption method that measured the decrease in pore volume after the adhesive had been applied to approximate the pore volume taken up by the adhesive. The bond strength was measured with a peeling test. The penetration depth into uncoated paper did not depend on the application method parameters such as pressing time, pressure, or initial solids of the adhesive. The penetration depth ranged from 35•40 mm. The penetration into 10 pph latex content coated paper was similar to the uncoated samples, but reduced penetration was observed into the 40 pph latex content coatings. The results were compared to the limiting amount of adhesive that was obtained from the weight gain of the samples and to a simple model that is based on flow in porous media. Peel tests revealed that good penetration was needed, as well as a strong coating layer to obtain high peel forces.

Journal articles
Open Access
Adhesion properties of polyamide fibers used in press, TAPPI JOURNAL, April 2000, Vol. 83(4)

Adhesion properties of polyamide fibers used in press, TAPPI JOURNAL, April 2000, Vol. 83(4)

Journal articles
Open Access
Comparative annual cost efficiency between thermal and chemical oxidation of TRS in kraft mills, TAPPI JOURNAL, July 2005, Vol. 4(7) (200 KB)

Comparative annual cost efficiency between thermal and chemical oxidation of TRS in kraft mills, TAPPI JOURNAL, July 2005, Vol. 4(7) (200 KB)

Journal articles
Open Access
Performance of steels against corrosion in peracid bleach media, TAPPI JOURNAL, July 2005, Vol. 4(7) (116 KB)

Performance of steels against corrosion in peracid bleach media, TAPPI JOURNAL, July 2005, Vol. 4(7) (116 KB)

Journal articles
Open Access
Flow regime effects on the spreading rate of a nylon fiber suspension jet in a rectangular channel, TAPPI JOURNAL, June 2005, Vol. 4(6) (380KB)

Flow regime effects on the spreading rate of a nylon fiber suspension jet in a rectangular channel, TAPPI JOURNAL, June 2005, Vol. 4(6) (380KB)

Journal articles
Open Access
PET polyester resins used in the wet end at neutral-alkaline papermaking conditions, TAPPI JOURNAL, June 2005, Vol. 4(6) (268KB)

PET polyester resins used in the wet end at neutral-alkaline papermaking conditions, TAPPI JOURNAL, June 2005, Vol. 4(6) (268KB)

Journal articles
Open Access
Automatic control of additives with modern online measurement technology raises papermaker productivity, TAPPI JOURNAL, June 2005, Vol. 4(6) (3.81MB)

Automatic control of additives with modern online measurement technology raises papermaker productivity, TAPPI JOURNAL, June 2005, Vol. 4(6) (3.81MB)

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