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Rewet suppression through press felt engineering, TAPPI Journal June 2022

ABSTRACT: Due to the immense energy and associated financial cost of drying paper, achieving a drier web entering the dryers is a key objective in paper manufacture. One major research thrust has been finding a way to increase press solids by mitigating or eliminating rewet in the press section. For decades, solutions to this problem have remained elusive. In this work, we develop a novel approach that significantly reduces rewet by rupturing the liquid channels between felt and web. We illustrate the effects that altering the mechanical and surface properties of the press felt matrix have on the stability of these liquid channels. In a laboratory-scale platen press, a 40% reduction in the residual water of 120 g/m2 southern bleached softwood kraft (SBSK) pulp handsheets after pressing was observed, corresponding to an increase in press solids from 48% to 61%. For reference, pressing under identical conditions with paper blotters, in which minimal rewet is presumed to occur, resulted in 64% solids. Furthermore, we observed enhanced dewatering across a range of basis weights, applied pressures, and felt types. In addition to measuring the solids content of pressed sheets, we capture and analyze video evidence of the mechanisms at play in our improved dewatering technology.

The Influence of the Fine Structure of Cellulose on the Action of Cellulases, TAPPI Journal June 2022

ABSTRACT: In the hydrolysis of cellulose with enzymes of Aspergillus niger at 47°C., it shown that a great decrease in the rate occurred in the late stage of the reaction, usually with considerable cellulose still reamaining undissolved.

SETPOINT: Let’s Finally Talk About Bruno, Paper360º March/April 2022

SETPOINT: Let’s Finally Talk About Bruno, Paper360º March/April 2022

OSHA Updates: What’s in Store For 2022, Paper360º March/April 2022

OSHA Updates: What’s in Store For 2022, Paper360º March/April 2022

Efficiency is Key for High Capacities, Paper360º March/April 2022

Efficiency is Key for High Capacities, Paper360º March/April 2022

Meet ASPI’s 2022 Awards Recipients, Paper360º March/April 2022

Meet ASPI’s 2022 Awards Recipients, Paper360º March/April 2022

Editorial: Reflections on the Page equation, laboratory work, and new concepts, TAPPI Journal May 2022

ABSTRACT: I began teaching paper physics to undergraduates in the late 1980s when the recognized giants in the field were still actively debating their subjects in the literature and scientific conferences.

Improving refining efficiency with deflocculation, TAPPI Journal May 2022

ABSTRACT: The ability to load a refiner requires the formation of a fiber mat between opposing refiner bars. One of the consequences of this is the formation of flocs that persist through the refiner grooves and exit the refiner. These flocs interfere with sheet strength, requiring additional energy to make up the strength deficit. In addition, flocs can initiate string formation, resulting in machine efficiency issues such as cross-machine profile deterioration and the downtime required to correct it. Novel refiner plate modifications have been shown to improve refining efficiency in otherwise identical refiner plates. Energy savings are typically around 15% of gross refining energy on the basis of the treated stock, although much higher reductions have also been seen. Addressing this previously underappreciated flaw in conventional refining enables greenhouse gas reduction and other benefits related to sheet strength and machine efficiency.

Web instability in the open draw and the impact on paper machine efficiency, TAPPI Journal May 2022

ABSTRACT: Paper is most likely to break in the first open draw on a paper machine where it is unsupported, wettest, and weakest. Tension is applied to peel the web from the roll surface, as well as minimize web flutter in the open draw. The average tension is well below the breaking point and is often set by adjusting the speed difference between the press and the next machine element by visually observing the behavior of the web. However, machine direction variations caused by instabilities in the paper machine can cause tension swings that exceed the strength of the web. Measurement of the web’s release point from press rolls on pilot and commercial paper machines was used to identify the cause of tension instabilities. Variations in the speed of the paper machine drives and the work of adhesion from the press roll surface were identified as key factors. Fluctuations of paper moisture, which affects the elastic modulus and strength of the web, appear to be less important.

SetPoint: Pros at Cons, Paper360º May/June 2022