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Integrated study of flue gas flow and superheating process in a recovery boiler using computational fluid dynamics and 1D-process modeling, TAPPI Journal June 2020
ABSTRACT: Superheaters are the last heat exchangers on the steam side in recovery boilers. They are typically made of expensive materials due to the high steam temperature and risks associated with ash-induced corrosion. Therefore, detailed knowledge about the steam properties and material temperature distribution is essential for improving the energy efficiency, cost efficiency, and safety of recovery boilers. In this work, for the first time, a comprehensive one-dimensional (1D) process model (1D-PM) for a superheated steam cycle is developed and linked with a full-scale three-dimensional (3D) computational fluid dynamics (CFD) model of the superheater region flue gas flow. The results indicate that: (1) the geometries of headers and superheater platens affect platen-wise steam mass flow rate distribution (3%•7%); and (2) the CFD solution of the 3D flue gas flow field and platen heat flux distribution coupled with the 1D-PM affect the platen-wise steam superheating temperature (45%•122%) and material temperature distribution (1%•6%). Moreover, it is also found that the commonly-used uniform heat flux distribution approach for the superheating process is not accurate, as it does not consider the effect of flue gas flow field in the superheater region. These new observations clearly demonstrate the value of the present integrated CFD/1D-PM modeling approach.
Journal articles
Magazine articles
The European Industry: Plenty of Challenges and Opportunities, Paper360º March/April 2020
The European Industry: Plenty of Challenges and Opportunities, Paper360º March/April 2020
Journal articles
Magazine articles
Paptic: Paper Products to Help Save the World, Paper360º March/April 2020
Paptic: Paper Products to Help Save the World, Paper360º March/April 2020
Journal articles
Magazine articles
Editorial: TAPPI Journal 2019 Best Research Paper runner-up focuses on persistent issue of cracking at the fold in coated papers, TAPPI Journal May 2020
ABSTRACT: TAPPI and the TAPPI Journal (TJ) Editorial Board would like congratulate the authors of the runner-up paper to the 2019 TAPPI Journal Best Research Paper Award: Seyyed Mohammad Hashemi Dajan, Douglas W. Bousfield, and Mehdi Tajvidi. Their paper: "Cracking at the fold in double layer coated paper the influence of latex and starch composition," appeared on p. 93 of the February 2019 issue. This coating research was recognized by the TJ Editorial Board for its innovation, creativity, scientific merit, and clear expression of ideas.
Journal articles
Magazine articles
Effects of a PFI refiner’s operational parameters on the swellability of recycled fiber, TAPPI Journal May 2020
ABSTRACT: This paper presents data on the effects of operational parameters (number of revolutions, linear pressure, and gap) of the PFI refiner on the swellability of recycled fiber, which was characterized by water retention value (WRV). The results showed that the increase of recycled fiber’s WRV was proportional to the number of revolutions and the linear pressure, but inversely proportional to the gap. The mathematical relation between these parameters and the fiber WRV could be described by an empirical model for gaps greater than 0.1 mm. Scanning electron microscopic images of fiber morphology showed that the basic framework of fibers could be maintained with the gap greater than 0.1 mm, but was destroyed with smaller gaps. This model provides a technical reference for quantitative control of refining treatment and an effective method for improving recycled fiber quality.
Journal articles
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Over the Wire, Paper360º May/June 2020
Over the Wire, Paper360º May/June 2020
Journal articles
Magazine articles
´Consumer Connection’ Fuels NorthShore’s Growth, Paper360º May/June 2020
´Consumer Connection’ Fuels NorthShore’s Growth, Paper360º May/June 2020´Consumer Connection’ Fuels NorthShore’s Growth, Paper360º May/June 2020
Journal articles
Magazine articles
Long-Term or Short-Term Results?, Paper360º May/June 2020
Long-Term or Short-Term Results?, Paper360º May/June 2020
Journal articles
Magazine articles
Over the Wire, Paper360º November/December 2020
Over the Wire, Paper360º November/December 2020
Journal articles
Magazine articles
Communicate, Collaborate: Steve Voorhees on Impactful Leadership, Paper360º November/December 2020
Communicate, Collaborate: Steve Voorhees on Impactful Leadership, Paper360º November/December 2020