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Journal articles
On the design of corrugated boards: A new FEM modeling and experimental validation, TAPPI Journal August 2025
ABSTRACT: This study presents a simplified finite element modeling (FEM) approach suitable for large structures made of corrugated boards, such as customized packages, based on a homogenization method, which is combined with correction factors for internal mechanisms. The homogenization process reduces computational time by transforming flute geometries into equivalent elastic models. In large deformations and in the presence of contact for a given geometry, the effective elastic modulus in the thickness direction, as well as the effective thickness of the structure, are corrected by two statistical Weibull distributions representing the contact and buckling mechanisms in a corrugated board. The Weibull parameters are obtained via experimental analysis, and such a process is then validated. The results demonstrate that the statistical parameters (â1 = 0.14, â2 = 1.31) can be used for the simplistic representation of corrugated boards, being computationally efficient. This research contributes to the optimization of corrugated packaging design, specifically by simplifying FEM models for faster, yet equally accurate, simulations.
Journal articles
Editorial: Fundamental understanding enables new coating opportunities, TAPPI Journal January 2025
TAPPI's Coating, Printing, and Surface Enhancement (CPSE) Division pursues open exchange of technical information related to materials, equipment, and processes for the manufacture, quality control, and use of coated papers, paperboard, and other substrates. Much of this technical information is presented at sponsored conferences, including TAPPICon and the Advanced Coating Symposium. Based on feedback from these events, TAPPI Journal peer reviews the research from these events that adds significant value to the scientific community. In last year's November issue, we presented five peer-reviewed manuscripts based on presentations given at TAPPICon 2024.
Journal articles
Magazine articles
Black liquor evaporator upgrades— life cycle cost analysis, TAPPI Journal March 2021
ABSTRACT: Black liquor evaporation is generally the most energy intensive unit operation in a pulp and paper manufacturing facility. The black liquor evaporators can represent a third or more of the total mill steam usage, followed by the paper machine and digester. Evaporator steam economy is defined as the unit mass of steam required to evaporate a unit mass of water from black liquor (i.e., lb/lb or kg/kg.) The economy is determined by the number of effects in an evaporator train and the system configuration. Older systems use four to six effects, most of which are the long tube vertical rising film type. Newer systems may be designed with seven or even eight effects using falling film and forced circulation crystallization technology for high product solids. The median age of all North American evaporator systems is 44 years. Roughly 25% of the current North American operating systems are 54 years or older. Older systems require more periodic maintenance and have a higher risk of unplanned downtime. Also, older systems have chronic issues with persistent liquor and vapor leaks, shell wall thinning, corrosion, and plugged tubes. Often these issues worsen to the point of requiring rebuild or replacement. When considering the age, technology, and lower efficiency of older systems, a major rebuild or new system may be warranted. The intent of this paper is to review the current state of black liquor evaporator systems in North America and present a basic method for determining whether a major rebuild or new installation is warrant-ed using total life cycle cost analysis (LCCA).
Journal articles
CFD-Based Modeling of Kraft Char Beds â?¢ Part 2: A Study on the Effects of Droplet Size and Bed Shape on Bed Processes, TAPPI JOURNAL February 2010
CFD-Based Modeling of Kraft Char Beds • Part 2: A Study on the Effects of Droplet Size and Bed Shape on Bed Processes, TAPPI JOURNAL February 2010
Journal articles
Case Histories of Three Yankee Cracking Incidents Associated
Case Histories of Three Yankee Cracking Incidents Associated with Shell Edge Extensions, 1991 Engineering Conference Proceedings
Journal articles
Improving anaerobic conversion of pulp mill secondary sludge to biogas by pretreatment, TAPPI JOURNAL June 2010
Improving anaerobic conversion of pulp mill secondary sludge to biogas by pretreatment, TAPPI JOURNAL June 2010
Journal articles
Comparison of ultraviolet inkjet printing on different synth
Comparison of ultraviolet inkjet printing on different synthetic fibrous papers, TAPPI JOURNAL May 2010
Journal articles
A new method for quantifying \ the blocking of coated paperboard, TAPPI JOURNAL May 2010
A new method for quantifying \ the blocking of coated paperboard, TAPPI JOURNAL May 2010
Journal articles
Changes with aging in the surface hydrophobicity of coated paper, TAPPI JOURNAL May 2010
Changes with aging in the surface hydrophobicity of coated paper, TAPPI JOURNAL May 2010
Journal articles
Effect of ink and paperboard characteristics on flexographic
Effect of ink and paperboard characteristics on flexographic print quality based on print density, TAPPI JOURNAL September 2011