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Corrugated Waste Management Series: Vol 1

Corrugated Waste Management Series: Vol 1

Conference papers
High Velocity Thermal Spray with Modified Alloys for Digester, Evaporator and Recovery Boiler Corrosion Mitigation, 2021 PEERS Conference (21PEE01)

High Velocity Thermal Spray with Modified Alloys for Digester, Evaporator and Recovery Boiler Corrosion Mitigation, 2021 PEERS Conference (21PEE01)

Journal articles
Magazine articles
Open Access
Online monitoring of the size distribution of lime nodules in a full-scale operated lime kiln using an in-situ laser triangulation camera, TAPPI Journal June 2024

ABSTRACT: To maximize efficiency of the recausticizing process in a pulp mill, producing a reburned lime with high and consistent reactivity is process critical. Prior investigations have demonstrated a correlation between the reactivity of lime and its nodule size, as well as the dusting behavior of the kiln. Therefore, monitoring the nodule size produced in the lime kiln could be a promising indirect method to measure the performance of the lime kiln. The objective of this investigation was to evaluate the utility of a laser triangulation camera for online monitoring of nodule size distribution for the lime kiln. A series of full-scale trials were performed in a lime kiln of a kraft pulp mill in which a camera was installed at the exit conveyor to analyze the lime discharging from the kiln. The nodule size distribution was analyzed for correlation with the lime temperature, flue gas temperature, and rotational speed of the kiln. The monitoring demonstrated temporal stability, and the results showed that the lime temperature had the most significant effect on the nodule size. The rotational speed of the lime kiln and the flue gas temperature showed limited effect on nodule size, but they had significant impact on the specific energy demand. The overall conclusion of the study is that the camera methodology effectively correlates lime temperature with nodule size distribution, and it advocates for the methods of implementation in automating lime temperature control, facilitating the production of consistently reactive lime at a lower specific energy consumption.

Journal articles
Magazine articles
Open Access
Life cycle carbon analysis of packaging products containing nonwood residues: A case study on linerboard and corrugating medium, TAPPI Journal March 2024

ABSTRACT: Circularity is creating momentum toward utilizing waste feedstock in a myriad of applications. The paper industry is not an exception to this trend, and packaging products made from agricultural or agro-industrial residues are receiving more attention now than ever. Additionally, negative consumer perceptions of tree felling are accelerating the acceptance of these fibers. Nevertheless, adopting these residues raises the issue of whether they constitute a better alternative to fight climate change than wood. Answering this question is imperative to ensure that pledges to reduce carbon footprints across the industry are fulfilled. This paper aims to estimate the carbon footprint of corrugating medium and linerboard containing wheat straw and sugarcane bagasse pulp compared to analogous wood-based materials. The goal was also to understand how methodological decisions to allocate emissions to nonwood residues can affect the results. This study includes a life cycle carbon analysis spanning from cradle to grave, which comprises stages for residue production, pulping, paper-making, waste management, and corresponding transportation. For the proposed case study, the results suggest that straw- and bagasse-based medium and linerboard can present a higher carbon footprint than products made from virgin and recycled wood fibers. The main driver is the production of nonwood chemimechanical pulp. In addition, the lower capacity of nonwood residues to be recycled increases the overall impact. Finally, decisions around emissions allocation highly influence the results. This study helps mitigate part of the uncertainty around the environmental sustainability of corrugating medium and linerboard made from the selected nonwood residues.

Journal articles
Magazine articles
Open Access
Life cycle carbon analysis of packaging products containing purposely grown nonwood fibers: A case study on the use of switchgrass pulp for linerboard and corrugating medium, TAPPI Journal March 2024

ABSTRACT: Sustainability is driving innovation in the pulp and paper industry to produce goods with lower carbon footprints. Although most of the efforts are currently focused on increasing energy efficiency or switching to renewable fuels, the attention toward alternative feedstocks has increased in recent years. Claims of nonwood fibers requiring lower use of chemicals and energy than wood fibers, along with negative consumer perceptions of tree felling, are helping purposely grown nonwoods to gain market share. The potential nonwood fiber environmental superiority over virgin or recycled wood fibers remains controversial and is often driven more by emotion and public perception rather than facts. This paper estimates the carbon footprint of corrugating medium and linerboard containing switchgrass pulp compared to analogous wood-based materials. The study includes a life cycle carbon analysis spanning from cradle to gate, which comprises stages for fiber production, pulping, papermaking, and corresponding transportation. Carbon footprints for virgin linerboard, recycled linerboard, virgin medium, and recycled medium were estimated at around 510, 620, 460, and 670 kg carbon dioxide equivalent per metric ton (kg CO2eq/t), respectively. Replacing 30% of the virgin or recycled material with switchgrass pulp translated into carbon footprint increases of around 60%, 45%, 62%, and 38%, respectively. Thus, for the proposed case study, the results suggest that switchgrass-based medium and linerboard can present a higher carbon footprint than products made from virgin and recycled wood fibers. The main driver is the production of nonwood mechanical pulp.This study was designed to mitigate part of the uncertainty around the environmental sustainability of medium and linerboard made from the selected purposely grown nonwood fibers.

Journal articles
Magazine articles
Open Access
Factors affecting phosphorus uptake/dissolution during slaking and causticizing, TAPPI Journal March 2024

ABSTRACT: Hydroxide is regenerated in the recovery cycle of kraft pulp mills by the addition of lime (CaO) to green liquor. Phosphate in green liquor can react with the lime during slaking/causticizing. Total titratable alkali (TTA), sulfidity, the concentration of phosphate in the green liquor, temperature, and the liming ratio were all variables explored in this work to determine their influence on phosphorus uptake and dissolution. Experiments were also run in which the lime was slaked before being added to the green liquor to separate reactions with phosphate during slaking and reactions that occur during causticizing. Both reburnt lime and technical grade CaO were used. The experiment results indicate that phosphorus primarily reacts with slaked lime (Ca(OH)2), and that the final concentration of phosphate in the white liquor at the end of slaking and causticizing is nearly independent of the initial concentration of phosphorus and only mildly dependent on the carbonate concentration in the green liquor. There do appear to be differences in the rate at which phosphate reacts with reburnt lime and technical grade CaO, though the reason for this was not determined.

Open Access
Polyvinylamine as a wet-end additive: Effects of pH and anionic contamination, TAPPI Journal May 2024

ABSTRACT: The effects of polyvinylamine (PVAm) on papermaking process attributes and handsheet quality were evaluated for a recycled copy paper furnish in a near neutral-to-alkaline pH range. The degree of protonation of primary amine groups, such as those in PVAm, is known to decrease with increasing pH. Streaming potential tests surprisingly showed that a high treatment level of PVAm on the copy paper furnish was able to maintain a net positive zeta potential up to pH of about 11, whereas charge demand titrations indicated that PVAm maintained its positive charge character up to about pH 10. Favorable dewatering was observed when the furnish had been pretreated with 1% polyacrylate dispersant prior to treatment with PVAm at the 0.5% level, and the mass of filtrate increased slightly with increasing pH. First-pass retention tests showed poor retention efficiency in systems where the furnish had been treated with the dispersant, then PVAm, in an unfavorable pH range of about 9 to 9.5. Higher retention was achieved both at pH 8.2 and at pH 10 or higher. Handsheets showed superior breaking length results in the systems where the stock had been pretreated with the dispersant, though strength decreased strongly with increasing pH. Differences in filler content, as indicated by ash analysis, were not large enough to account for the observed strength differences. Formation uniformity was substantially increased by the pretreatment with dispersant, even in the presence of PVAm and throughout the studied pH range.