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Introducing TAPPI’s Newest Directors

Leaders from Graphic Packaging, and Solenis join fellow Directors

News
Digital twins make future forests accessible to everyone

This article was originally shared on the news page of VTT, a leading Finnish research institution. It is being excerpted here for AOTC readers interested in innovation supporting forest health and the sustainability of the global forest products industry.

News
2025 Trend Tracker Reveals Consumer Preferences for Packaging

This article was originally published on the blog page of Two Sides NA, part of the non-profit Two Sides global network. More than 600 Two Sides member companies across five continents span the Graphic Communications and Paper-based Packaging value chain.

Open Access
Water chemistry challenges in pulping and papermaking – fundamentals and practical insights: Part 1: Water chemistry fundamentals and pH, TAPPI Journal June 2022

ABSTRACT: Water is an essential component of the papermaking process. Nevertheless, papermakers often overlook its importance compared to fibers and chemical additives. A better understanding of water properties and chemical interactions associated with water at the wet end leads to a sound foundation for high-quality paper production and smooth operation. Not all fresh water and process water is the same. Fresh water varies from mill to mill, primarily due to the location and availability of water sources. Some industrial trends, such as enhancing water conservation and production yield, gradually shift process water quality over time. The current work serves as a primer on water and water chemistry fundamentals to help the papermaker prepare for the future challenges of increased contamination of process water associated with reduced fresh water usage. This paper focuses on basic water chemistry definitions and discusses the impact of pH on wet-end operation. It is clear that pH is a fundamental factor that directly affects the process and impacts other factors relevant to the papermaking process. It is crucial to understand what pH represents, how it is measured, how to select the proper pH and carefully control it, and how to closely maintain the process at target setpoints. Understanding the sensitivity of operation to pH change will lead to an appropriate focus on these issues. In addition to basic theory, we also review onsite experience and practical mill cases. It is imperative to stress that, although critical, pH is not the only chemical parameter impacting papermaking operations. Other factors, such as ionic concentration measured by conductivity, surface, soluble charge, and hardness, are critical and will be discussed in Part II of this series. As pH is a primary and independent factor that impacts various forms of charge and conductivity, the authors decided to start the current series of papers by discussing pH.

Journal articles
Magazine articles
Open Access
Temperature profile measurement applications of moving webs and roll structures with intelligent roll embedded sensor technology

ABSTRACT: An intelligent roll for sheet and roll cover temperature profiles is a mechatronic system consisting of a roll in a web handling machine that is also used as a transducer for sensing cross-machine direction (CD) profiles. The embedded temperature sensor strips are mounted under or inside the roll cover, covering the full width of the roll’s cross-dimensional length. The sensor system offers new opportunities for online temperature measurement through exceptional sensitivity and resolution, without adding external measurement devices. The measurement is contacting, making it free from various disturbances affecting non-contacting temperature measurements, and it can show the roll cover’s internal temperatures. This helps create applications that have been impossible with traditional technology, with opportunities for process control and condition monitoring. An application used for process analysis services without adding a roll cover is made with “iRoll Portable Temperature” by mounting the sensor on the shell in a helical arrangement with special taping. The iRoll Temperature sensors are used for various purposes, depending on the application. The two main targets are the online temperature profile measurement of the moving web and the monitoring of the roll covers’ internal temperatures. The online sheet temperature profile has its main utilization in optimizing moisture profiles and drying processes. This enables the removal of speed and runnability bottlenecks by detecting inadequate drying capacity across the sheet CD width, the monitoring condition of the drying equipment, the optimization of drying energy consumption, the prevention of unnecessary over-drying, the optimization of the float drying of coating colors, and the detection of reasons for moisture profile errors. This paper describes this novel technology and its use cases in the paper, board, and tissue industry, but the application can be extended to pulp drying and industries outside pulp and paper, such as the converting and manufacture of plastic films.

Journal articles
Magazine articles
Open Access
Kraft recovery boiler operation with splash plate and/or beer can nozzles — a case study, TAPPI Journal October 2021

ABSTRACT: In this work, we study a boiler experiencing upper furnace plugging and availability issues. To improve the situation and increase boiler availability, the liquor spray system was tuned/modified by testing different combinations of splash plate and beer can nozzles. While beer cans are typically used in smaller furnaces, in this work, we considered a furnace with a large floor area for the study. The tested cases included: 1) all splash plate nozzles (original operation), 2) all beer can nozzles, and 3) splash plate nozzles on front and back wall and beer cans nozzles on side walls. We found that operating according to Case 3 resulted in improved overall boiler operation as compared to the original condition of using splash plates only. Additionally, we carried out computational fluid dynamics (CFD) modeling of the three liquor spray cases to better understand the furnace behavior in detail for the tested cases. Model predictions show details of furnace combus-tion characteristics such as temperature, turbulence, gas flow pattern, carryover, and char bed behavior. Simulation using only the beer can nozzles resulted in a clear reduction of carryover. However, at the same time, the predicted lower furnace temperatures close to the char bed were in some locations very low, indicating unstable bed burning. Compared to the first two cases, the model predictions using a mixed setup of splash plate and beer can nozzles showed lower carryover, but without the excessive lowering of gas temperatures close to the char bed.

Journal articles
Amtech Software Expands Leadership Team to Drive Next Phase of Growth and Innovation

Amtech Software, the leading software platform for the packaging industry, announced key additions to its leadership team as the company accelerates innovation, expands its product portfolio, and enhances customer success initiatives.

Journal articles
From Hands Off to Hands On Safety

This article was originally published in the July/August 2026 issue of Paper360° and is being shared here with AOTC readers who may have missed it. You can access the entire issue here.

Journal articles
Europe's Paper Industry Warns of Slow Industrial Decline

Europe's pulp and paper industry is reducing carbon emissions and increasingly relying on European raw materials. At the same time, the sector's trade association, Cepi, warns that production capacity and investment are gradually shifting outside the European Union.

Journal articles
Suzano Will Restore 24,000 Hectares of Cerrado, Atlantic Forest, and Amazon Biomes in Partnership with BNDES

Suzano, the world’s largest pulp producer and a global leader in eucalyptus-based bioproducts, has established a partnership with BNDES (Brazilian Development Bank) to restore 24,000 hectares of degraded areas in permanent preservation Areas and legal reserves across the Cerrado, Atlantic Forest, and Amazon biomes.