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Journal articles
Magazine articles
Open Access
Alternative “green” lime kiln fuels: Part I—Pulping/recovery byproducts, TAPPI Journal May 2020

ABSTRACT: This paper is the first of a two-part series on “green” lime kiln fuels. The first part of this work reviews the use of pulp mill and recovery byproducts as either full or partial replacement of oil or natural gas in the kiln. The second part reviews the use of various forms of woody biomass, bio-oils, gasification, and hydrogen as potential carbon neutral or carbon-free lime kiln fuels.

Journal articles
Open Access
Gap mechanics in pulp refiners, TAPPI Journal June 2025

ABSTRACT: Studies of pulp refining have shown that a single bar impact on pulp has only a 1%•5% probability of producing a successful refining effect. This study has explored the reason why. An analysis of refining kinetics suggested that small segments of a fiber length, about a fiber diameter in size, are treated during each impact. Measurements of localized swelling along fiber lengths caused by refining supported this finding. Based on these findings, it was postulated that force transmittal through fiber networks occurred primarily at fiber crossings. The small size of fiber diameters relative to fiber lengths accounts for the low probability of a successful refining event at each impact. This probability, and the probability of fibers being captured and impacted during passage through a refiner, account for the need for multiple bar crossings to refine pulps.

Journal articles
Magazine articles
Open Access
Continuous digester rapid thinning, TAPPI Journal June 2024

ABSTRACT: Carbon steel continuous digesters built after the early 1980s are fully stress relieved, so stress corrosion cracking has been less of a concern. However, these newer digesters were designed to run modified cooking processes that have turned out to be much more corrosive than those running with conventional cooking. This corrosion is mainly associated with softwood digesters and appears to be flow related. Average corrosion rates of 40 mil/year are possible on the exposed shell between the wash and extraction screens. The corrosion patterns are visually distinct from surfaces in the upper digester and below the wash screens. This paper goes into practical detail on where it occurs, the causes, visual identification, inspection planning and results evaluation, and finally, how to mitigate this damage, which consists of applying a corrosion resistant barrier. Some discussion on dealing with general corrosion throughout the digester is included.

Journal articles
Magazine articles
Open Access
Pulping and bleaching of Malaysian oil palm empty fruit bunc

Pulping and bleaching of Malaysian oil palm empty fruit bunches, TAPPI JOURNAL June 2017

Journal articles
Open Access
Hydrogen peroxide and caustic soda: Dancing with a dragon while bleaching, TAPPI JOURNAL July 2013

Authors: Peter W. Hart; Carl Houtman; and Kilby Hirth | ABSTRACT: When hydrogen peroxide is mixed with caustic soda, an auto-accelerating reaction can lead to generation of significant amounts of heat and oxygen. On the basis of experiments using typical pulp mill process concentration and temperatures, a relatively simple kinetic model has been developed. Evaluation of these model results reveals that hydrogen peroxide-caustic soda systems are extremely sensitive to hydrogen peroxide:caustic soda ratio, transition metal contamination, and temperature. Small changes in initial conditions can result in a closed system becoming explosive. Analysis of model results was used to develop guidelines for safer application of hydrogen peroxide in a mill setting.

Journal articles
Magazine articles
Open Access
On the usage of online fiber measurements for predicting bleached eucalyptus kraft pulp tensile index — an industrial case, TAPPI Journal July 2022

ABSTRACT: Cellulose pulp’s physical-mechanical properties are determined by laboratory tests obtained from prepared handsheets. However, this procedure is time intensive and presents a lead time until the results are available, hindering its utilization for monitoring and decision-making in a pulp mill. In this context, developing real-time solutions for physical-mechanical properties prediction is fundamental. This work applied a mathematical modeling approach to develop a soft sensor for tensile index monitoring. The mathematical model considers online morphology measurements obtained from the last bleaching stage outlet stream and important process variables for tensile index prediction. The results obtained are satisfactory compared to laboratory results, presenting a mean absolute percentual error of 2.5%, which agrees with the laboratory testing method’s reproducibility.

Journal articles
Magazine articles
Open Access
Fiber-based characterization of pulp refining, TAPPI Journal September 2022

ABSTRACT: Fiber development in pulp refining can be characterized by three parameters: number of impacts on pulp, N; energy per impact, I, and bar force on fibers, F. These parameters enable comparisons of radically different refining conditions; determination of intensity for hardwoods and softwoods; assessment of effect of bar width on fiber shortening; and predictions of tensile strength increases.

Journal articles
Open Access
Development of a packaging test method, TAPPI Journal February 2026

ABSTRACT: Innovation in packaging design will be facilitated by a simple test method to indicate whether a product is compatible with paper recycling. Three laboratories cooperated on the development of a method and used it on linerboard, coated paperboard, wet-strength paperboard, and white copy paper. This test method includes pulping and screening. The data presented here illustrate the factors affecting the results of a bench-scale test. Our observations show that a bench-scale test can give reproducible results for yield, < 5%. We also present an approach to contaminant assessment based on current published test methods. A specification with a lower limit on yield of 70% and a contaminant level of less than 5,000 particles/kg is proposed.

Journal articles
Open Access
Guest Editorial: Carrying forward the tradition of fundamental research, TAPPI Journal June 2026

Since its first symposium in 1957, the Fundamental Research Symposium has evolved around fundamental research themes aimed at scientifically understanding papermaking. The symposium is organized by the Fundamental Research Committee (FRC), which is operated by the Fundamental Research Society (FRS). The unique format of the symposium, held at universities such as Oxford and Cambridge where participants stay together, fosters intensive academic exchange and collegial interaction.

Journal articles
Magazine articles
Open Access
Multifunctional starch-based barrier materials, TAPPI Journal August 2021

ABSTRACT: Natural and renewable polymer-based barrier materials play an inevitable role in a sustainable economy. Most commercially available barrier materials are either based on multiple layers of synthetic polymers or petroleum-based chemicals. Tremendous amounts of research are being done in academia and industry to replace these synthetic barrier materials with natural and environmentally friendly materials. The current work summarizes the application of starch-based materials for various barrier applications, such as water vapor, oxygen, liquid water, oil, and grease. Also, exotic starch-based barrier materials for the application of sound, ultraviolet, and thermal barrier applications are reviewed. The potential of starch-based materials to offer antimicrobial and antiviral properties is discussed. Finally, commercially available starch-based barrier materials have been summarized.