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Journal articles
The influence of precoating layers on the performance of water-based barrier coatings, TAPPI Journal January 2025

Cellulose nanofibrils (CNF) on paper have been demonstrated to be an effective barrier against oxygen and grease and have been shown to improve the barrier performance of dispersion-based barrier coatings. The potential to produce paper grades that have good oxygen, grease, and moisture barrier properties is clear, but a better understanding of the synergies between CNF, other coating layers, and water-based barrier coatings (WBBC) is needed to optimize these systems. Different coat weights of a commercial WBBC were applied to papers that have a range of different qualities and thicknesses of CNF precoating layers. The same WBBC was also applied to pigmented coated paper, with various types of pigments and latex levels. Samples were characterized in terms of grease resistance, water vapor transmission rate (WVTR), and oxygen transmission rate (OTR) before and after folding. The results were contrasted to cases where the WBBC was applied to the paper with no precoating layer. When the WBBC is applied on a CNF layer or the pigmented coating layer, the performance of the WBBC for the water vapor barrier improves a significant amount compared to when the WBBC is applied to the base paper with no precoating layer. This improvement likely comes from these precoating layers filling in the large paper pores, which leads to the WBBC forming a continuous layer at low coat weights. Folding decreases the moisture barrier performance to some degree, but the grease resistance is not influenced by folding when a CNF precoating layer is involved. Oxygen barrier properties are moderate for the CNF layer alone and are less than 5 cm3/m2/day when WBBC is coated on the CNF layer. This result likely comes from the barrier coating’s ability to repair defects in the CNF layer to stop the easy passage of oxygen in defect regions of the sample.

Magazine articles
Open Access
Leveraging mill-wide big data sets for process and qualityimprovement in paperboard production, TAPPI Journal December 2024

Authors: Jianzhong Fu and Peter W. Hart | TAPPI J. 15(5): 309(2016) - ABSTRACT: The MWV mill in Covington, VA, USA, experienced a long term trend of increasing episodes of paper indents that resulted in significant quantities of internal rejects and production downtime. When traditional troubleshooting techniques failed to resolve the problem, big data analysis techniques were employed to help deter-mine root causes of this negative and increasingly frequent situation. Nearly 6000 operating variables were selected for a deep dive, multi-year analysis after reviewing mill-wide process logs and 60000+ PI tags (data points) collected from one of the major data historian systems at the MWV Covington mill. Nine billion data points were collected from November 2011 to August 2014. Strategies and methods were developed to format, clean, classify, and sort the various data sets to compensate for process lag time and to align timestamps, as well as to rank potential causes or indicators. GE Intelligent Platforms software was employed to develop decision trees for root cause analysis. Insights and possible correlations that were previously invisible or ignored were obtained across the mill, from pulp-ing, bleaching, and chemical recovery to the papermaking process. Several findings led the mill to revise selected process targets and to reconsider a step change in the drying process. These changes have exhibited significant impacts on the mill’s product quality, cost, and market performance. Mill-wide communications of the identified results helped transform the findings into executable actions. Several projects were initiated.

Journal articles
Open Access
Characterization of tensile fracture properties of paper, TAPPI JOURNAL, February 2000, Vol. 83(2)

Characterization of tensile fracture properties of paper, TAPPI JOURNAL, February 2000, Vol. 83(2)

Journal articles
Open Access
Influence of coating rheology on final coating properties, TAPPI JOURNAL, February 2000, Vol. 83(2)

Influence of coating rheology on final coating properties, TAPPI JOURNAL, February 2000, Vol. 83(2)

Journal articles
Open Access
Wet and dry coating structure of calcium carbonate pigments with narrow particle size distribution, TAPPI JOURNAL, February 2000, Vol. 83(2)

Wet and dry coating structure of calcium carbonate pigments with narrow particle size distribution, TAPPI JOURNAL, February 2000, Vol. 83(2)

Journal articles
A laboratory method for biaxial straining of paper during drying, TAPPI JOURNAL, July 2000, Vol. 83(7)

A laboratory method for biaxial straining of paper during drying, TAPPI JOURNAL, July 2000, Vol. 83(7)

Journal articles
Open Access
Adsorption of anionic dissolved and colloidal substances onto calcium carbonate fillers, TAPPI JOURNAL, July 2000, Vol. 83(7)

Adsorption of anionic dissolved and colloidal substances onto calcium carbonate fillers, TAPPI JOURNAL, July 2000, Vol. 83(7)

Journal articles
Open Access
Shop talk: troubleshooting moisture profile problems in the cross-machine direction, TAPPI JOURNAL, July 2000, Vol. 83(7)

Shop talk: troubleshooting moisture profile problems in the cross-machine direction, TAPPI JOURNAL, July 2000, Vol. 83(7)

Magazine articles
Open Access
Using climate change policies for u.s. pulp and paper industry efficiency, TAPPI JOURNAL, July 2000, Vol. 83(7)

Using climate change policies for u.s. pulp and paper industry efficiency, TAPPI JOURNAL, July 2000, Vol. 83(7)

Journal articles
Open Access
Impact of the cluster rule on the cost competitiveness of the u.s. papermaking industry in the global market, TAPPI JOURNAL, September 2000, Vol. 83(9)

Impact of the cluster rule on the cost competitiveness of the u.s. papermaking industry in the global market, TAPPI JOURNAL, September 2000, Vol. 83(9)