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Multilayering of conventional latex-based dispersion coatings containing small amounts of silica nanospheres: Runnability on a pilot scale flexographic coater and barrier performance, TAPPI Journal November 2023

ABSTRACT: The addition of functional coatings to packaging materials is a key requirement for increasing their performance and creating innovative packaging solutions. Flexography, a cost-effective printing method commonly used to print information and graphics directly onto a wide variety of packaging substrates, shows good potential for applying functional coatings. In this study, conventional clay-latex coating formulations containing approximately 1.3 wt% silica nanospheres were applied to a linerboard using a pilot scale flexographic printing web press. The performance of multilayered silica nanosphere-based coatings was compared with conventional coatings containing talc and/or wax dispersion in terms of coating grammage, runnability, and barrier performance. Coating grammage increased with an increased number of coating layers and a significant decrease in both the water vapor transmission rate (WVTR) and the direct water uptake of water (Cobb 120 wettability test) was observed for coatings containing silica nanoparticles. In general, the silica nanosphere-based coatings performed better than talc-based coatings. Talc/wax-based coatings had the highest variation in surface roughness due to an uneven distribution and variations of coating layers.

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Open Access
Effects of varying total titratable alkali and causticizing efficiency targets on kraft pulp mill productivity, TAPPI Journal March 2024

ABSTRACT: The kraft mill causticizing area is often overlooked and undervalued when it comes to mill optimization; however, the operation of the causticizing plant has downstream effects on the entire liquor cycle. Setting the right targets for the causticizing plant can have a tremendous effect on mill operating costs, as well as push the production bottleneck from one unit operation to another. The key performance parameters associated with the causticizing plant itself are liquor total titratable alkali (TTA) and causticizing efficiency. Individual facilities choose their TTA and causticizing efficiency targets based on their goals, the limits of their equipment, and past experiences. This gives a variety of operating strategies in practice, but what are the implications for optimizing total titratable alkali and causticizing efficiency, and what level of optimization can be achieved through implementation of modern technology? This paper reviews the results of several different operational strategies and models the effects of these different approaches on kraft mill liquor cycle.

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Open Access
Alkyl ketene dimer (AKD) sized paper reversion due to oxidative photodegradation, TAPPI Journal January 2024

ABSTRACT: Alkyl ketene dimer (AKD) is a sizing agent used in papermaking to increase the resistance of paper-board towards water penetration. The acquired hydrophobic property of the paper can be reversed due to the instability of the sizing agent. It is broadly known that AKD size reversion is due to migration, poor orientation, masking, or hydrolysis of the sizing agent. Unfortunately, the environmental parameters that cause this chemical instability are not well understood. Thus, the conditions that initiate or catalyze AKD size reversion and the mechanisms of AKD size reversion under different environmental conditions need to be investigated. In this study, six different experimental setups were used to investigate how temperature, daylight, fluorescent light, oxygen, and ultraviolet (UV) light affect AKD size reversion. Cobb values and pyrolysis gas chromatography-mass spectrometry (py-GCMS) results show that AKD size reversion is due to the degradation of the chemical in the presence of light and oxygen; temperature variations were found to accelerate reversion in the presence of light and oxygen. The oxidative photodegradation mechanism of the sizing agent is explored, and a possible mechanism is proposed.

Journal articles
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Open Access
Understanding conductivity and soda loss

Understanding conductivity and soda loss

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Open Access
Novel thin functional coatings for paper by foam coating, T

Novel thin functional coatings for paper by foam coating, TAPPI JOURNAL April 2017

Journal articles
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Open Access
Improving the efficiency of hydrogen peroxide bleaching of c

Improving the efficiency of hydrogen peroxide bleaching of chemimechanical pulp by continuous replenishment of bleaching chemicals, TAPPI JOURNAL June 2017

Journal articles
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Open Access
Operating parameters affecting the thermal performance of bi

Operating parameters affecting the thermal performance of biomass boilers, TAPPI JOURNAL August 2017

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Open Access
Drying characteristics of biosludge from pulp and paper mill

Drying characteristics of biosludge from pulp and paper mills, TAPPI Journal August 2017

Journal articles
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Open Access
Reduction of alkali loss in an ash leaching system, TAPPI J

Reduction of alkali loss in an ash leaching system, TAPPI JOURNAL July 2017

Journal articles
Magazine articles
Open Access
Novel CaCO3-polymer nanocomposite fillers for the improvemen

Novel CaCO3-polymer nanocomposite fillers for the improvement of bagasse-based papers, November 2016 TAPPI JOURNAL

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