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Journal articles
Magazine articles
Open Access
A study of the softness of household tissues using a tissue softness analyzer and hand-felt panels, TAPPI Journal March 2019

ABSTRACT: This study applied the reciprocal matrix approach to deduce the correlation between hand-felt (HF) and tissue softness analyzer (TSA) instrumental measurements of tissue softness. The research was conducted in three phases, which are discussed separately. In the phase one study, results indicated that systematic collection of samples and preparation of test specimens were the foundation of successful tests. TSA-HF and tensile strength exhibited a strong negative correlation. In the future, same-unit physical properties can provide a basis for discuss-ing the commonality and complementary natures of hand-felt and TSA softness measurements. In phase two, through the reciprocal matrix approach, subjective softness assessments performed by humans were reliably quan-tified. The quantified values were further applied to a statistical analysis using the t-test to distinguish and train pro-fessional panelists. In phase three of HF panel test results, all independent panels were compared to one another under a uniform scale established by four standard samples. The calibrated HF panel values were incorporated with TSA-HF results to establish technical curves between the softness and tensile strength, which were helpful for onsite workers to carry out process controls.

Journal articles
Magazine articles
Open Access
Rheological characterization of tack and viscoelasticity of compositions of crepe coating used in the Yankee dryer, TAPPI Journal November 2019

ABSTRACT: The vast majority of tissue production uses creping to achieve the required set of properties on the base sheet. The Yankee coating helps to develop the desired crepe that in turn determines properties such as bulk and softness. The adhesion of the sheet to the Yankee surface is a very important characteristic to consider in achieving the desired crepe. The coating mix usually consists of the adhesive, modifier, and release. A good combination of these components is essential to achieving the desired properties of the tissue or towel, which often are determined by trials on the machine that can be time consuming and lead to costly rejects. In this paper, five compo-sitions of an industrial Yankee coating adhesive, modifier, and release were examined rheologically. The weight ratio of the adhesive was kept constant at 30% in all five compositions and the modifier and release ratios were varied. The normal force and work done by the different compositions have been shown at various temperatures simulating that of the Yankee surface, and the oscillatory test was carried out to explain the linear and nonlinear viscoelastic characteristic of the optimal coating composition.

Journal articles
Magazine articles
Open Access
Rheological characterization of tack and viscoelasticity of compositions of crepe coating used in the Yankee dryer, TAPPI Journal November 2019

ABSTRACT: The vast majority of tissue production uses creping to achieve the required set of properties on the base sheet. The Yankee coating helps to develop the desired crepe that in turn determines properties such as bulk and softness. The adhesion of the sheet to the Yankee surface is a very important characteristic to consider in achieving the desired crepe. The coating mix usually consists of the adhesive, modifier, and release. A good combination of these components is essential to achieving the desired properties of the tissue or towel, which often are determined by trials on the machine that can be time consuming and lead to costly rejects. In this paper, five compo-sitions of an industrial Yankee coating adhesive, modifier, and release were examined rheologically. The weight ratio of the adhesive was kept constant at 30% in all five compositions and the modifier and release ratios were varied. The normal force and work done by the different compositions have been shown at various temperatures simulating that of the Yankee surface, and the oscillatory test was carried out to explain the linear and nonlinear viscoelastic characteristic of the optimal coating composition.

Journal articles
Magazine articles
Open Access
Quantification of the degree of preference for different tissue products based on a hand-felt tissue test panel, TAPPI Journal May 2023

ABSTRACT: In this study, we successfully established a quantification model to determine the preference (PF) for different tissue products based on the results of a hand-felt tissue testing panel. The panel ascertained that products designed with four-ply tissues provided higher total tensile strength (TTS) and hand-felt surface softness (HSS) than did those of the three-ply, two-ply, and single-ply products.When practically tested with a tissue softness analyzer (TSA), the four-ply tissue product had a softness (TSA-HF) advantage; however, in human panel tests, more than half of the participants could not be sure of the hand-felt bulk softness (HBS) of the four-ply tissue product. This was mainly because when using the four-ply tissue, the hand-held test pad gave an overall perception distinctly different from those of the hand-held two- or three-ply products, which also differed from the flattened state of test pieces used in the instrumental softness tests. Users could distinctly feel that a product was safer (better TTS) and more comfortable (higher hand-held surface softness). Thus, the four-ply tissue product was accorded a higher preference.

Journal articles
Magazine articles
Open Access
Enhancing tissue wet pressing performance and dry end material efficiency for cost savings, TAPPI Journal May 2024

ABSTRACT: The steadily growing global tissue paper demand lays a foundation for new technologies targeting tissue production optimization, as well as improved material and time efficiency. Tissue making is an especially energy-intensive field of paper industry, creating unique demands for performance in wet pressing and drying processes to cut energy usage. Intelligent roll solutions offer new tools for tissue making to achieve these goals. These tools aim at improving press nip, moisture, and tension profiles; reeling nip and parent roll hardness profiles; rewinder runnability; and end product web handling characteristics in converting. Intelligent rolls can be utilized in all the main processes and positions on tissue production lines. With these tools, production cost reductions and energy savings can be obtained by optimizing the press nip-to-Yankee cylinder contact, avoiding moisture profile errors requiring overdrying with the Yankee hood and reducing reeling/winding broke under low nip load conditions typical to tissue windups. The intelligent roll system consists of a helically mounted force or temperature sensors, roll covers, measurement electronics, digital radio transmission, and a receiver system connected to a user interface or the mill automation system. What distinguishes these implementations is that no layout changes or added external measurement devices are required, helping to fit into compact tissue machine environments, regardless of the equipment type • traditional, hybrid, or through-air drying (TAD) concept. In tissue processing equipment, the optimal positions for these rolls are press nip rollers, reeling cylinders, rewinder or converting line paper lead rolls, or rewinder winding drums. In addition to these, temperature profile measurements are utilized, with the main application being the sheet temperature profile detection after Yankee drying for moisture profile and drying process optimization.

Journal articles
Magazine articles
Open Access
Visual discrimination of hygiene tissue softness in the abse

Visual discrimination of hygiene tissue softness in the absence of haptic feedback, TAPPI JOURNAL August 2017