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Energy saving potential of interstage screen fractionation for production of board grade BCTMP, TAPPI Journal August 2023
ABSTRACT: Over the last few decades, the continuing decline in mechanical pulp-based grades has led pulp producers to modify operations and implement measures to reduce production costs in order to stay competitive. In spite of a considerable effort to reduce energy consumption, the latter is still a major portion of production costs in the process of making bleached chemithermomechanical pulp (BCTMP). In this study, we evaluated the impact of interstage screening fractionation (ISSF) and secondary refining strategy for producing BCTMP with the objective of reducing refining energy consumption while maintaining or improving bulk and strength properties. In the first step and to establish a baseline for a mill’s existing configuration, the collected primary refined pulp and reject streams from the ISSF were refined in a high consistency (HC) refiner to target freeness levels. The accepts and refined rejects streams were recombined, and their properties were compared to those of the refined primary pulp. The results showed that, at a given freeness of 400 mL and compared to the control case (without fractionation), the ISSF using an 0.070 in. basket followed by rejects refining could lead to about 25% energy saving in the second stage HC refining. Handsheet properties showed that utilization of ISSF could produce BCTMP with higher bulk and similar average fiber length and tear index. However, a slight reduction in tensile strength was observed. In the second set of trials, the primary refined pulp and the rejects from the ISSF using the 0.070 in. basket were refined by a low-consistency (LC) refiner. The results showed that, at the same freeness of 400 mL and compared to refined primary pulp, the ISSF saved about 26% in net LC refining energy. At a specific edge load (SEL) of 0.4 J/m, the produced pulp had similar bulk and strength properties compared to those of the control sample. A higher SEL of 0.6 J/m in LC refining could further decrease net refining energy consumption; however, it also led to reduction in fiber length, bulk, and strength properties.
Journal articles
Magazine articles
A three-dimensional model of fine particle retention during
A three-dimensional model of fine particle retention during percolation through a fiber mat, TAPPI JOURNAL August 2015
Journal articles
Dimensioning a recovery boiler furnace using mathematical optimization 15FEB119
Dimensioning a recovery boiler furnace using mathematical optimization, TAPPI JOURNAL February 2015
Journal articles
Mill study on improving lime kiln efficiency 15FEB133
Mill study on improving lime kiln efficiency, TAPPI JOURNAL February 2015
Journal articles
Editorial: 2014 International Conferences • Fiber processing
Editorial: 2014 International Conferences • Fiber processing, chemicals & energy, asset management, regulations, and industry sustainability issues, TAPPI JOURNAL February 2015
Journal articles
Improved steady-state models for chlorine dioxide delignification sequences that include washer carryover effects 15-Feb-93
Improved steady-state models for chlorine dioxide delignification sequences that include washer carryover effects, TAPPI JOURNAL February 2015
Journal articles
Life cycle assessment of ECF bleaching sequences with ocus on carbon footprint 15-Jan-17
Life cycle assessment of ECF bleaching sequences with focus on carbon footprint, TAPPI JOURNAL January 2015
Journal articles
Understanding recovery boiler smelt runoff phenomena 15-Jan-41
Understanding recovery boiler smelt runoff phenomena, TAPPI JOURNAL January 2015
Journal articles
Editorial: 2014 International Conferences • Part 2: Focus on the Liquor Cycle, TAPPI JOURNAL July 2015
Editorial: 2014 International Conferences • Part 2: Focus on the Liquor Cycle, TAPPI JOURNAL July 2015
Journal articles
Evaporation of lignin-lean black liquor, TAPPI JOURNAL July 2015
Evaporation of lignin-lean black liquor, TAPPI JOURNAL July 2015