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Journal articles
Open Access
Editorial: Meeting highlights challenges and opportunities with lignin valorization and biobased products, TAPPI Journal May 2025

ABSTRACT: Earlier this year, around 30 participants gathered for a virtual meeting to discuss the challenges and potential opportunities existing in the lignin research community. Moderated by Jan Bottiglieri, editor of TAPPI’s Paper360° Magazine, the meeting included experts from industry, academia, research organizations, and manufacturing consortia. Below are some of the key points of discussion, central among which was the need for more collaboration within the lignin research community.

Journal articles
Magazine articles
Open Access
Editorial: TAPPI Journal 2024 Best Research Paper focuses on realistic potential for using nonwood residues in sustainable packaging, TAPPI Journal April 2025

ABSTRACT: Each year, the TAPPI Journal Editorial Board honors outstanding content by nominating and voting for the Best Research Paper published the previous year based on scientific merit, innovation, creativity, and clarity. TAPPI and the TAPPI Journal Editorial Board would like to congratulate the authors of the 2024 TAPPI Journal Best Research Paper: Antonio Suarez, Ashok Ghosh, Fritz Paulsen, and Peter W. Hart of Smurfit Westrock (formerly WestRock). The winning paper, “Life cycle carbon analysis of packaging products containing nonwood residues: A case study on linerboard and corrugating medium,” was published in the March 2024 issue.

Journal articles
Open Access
Improved barrier performance with microfibrillated cellulose, TAPPI Journal March 2025

ABSTRACT: In this work, the impact of microfibrillated cellulose (MFC) on the properties of water-based barrier coatings intended for food packaging have been explored. Commercially available MFC was used for improving the rheology and water retention of three different commercially available dispersion coatings (acrylic, styrene acrylic, and polylactic acid). Coatings were applied by rod to paper, and barrier properties were tested by measuring air permeability and water barrier properties. Results clearly showed that addition of MFC to water-based dispersion coatings improved the barrier performance of the final coatings.

Journal articles
Open Access
Application of AI-based approach to control the papermaking process, TAPPI Journal March 2025

ABSTRACT: This paper explores AI’s role in revolutionizing the pulp and paper industry, and specifically in predicting wet tensile strength (WTS) for specialty-grade papers. Leveraging eLIXA technology, a 90-day study achieved a 15% reduction in chemical dosage and an 80% decrease in wet tensile standard deviation. The real-time dosage prediction led to optimizing the wet strength resin (WSR) consumption and improved process reliability. The self-learning models exhibited adaptability to changing variables, ensuring their robustness. Overall, this study highlights AI’s transformative impact on efficiency, cost savings, and product quality within the dynamic landscape of papermaking. The approach used for wet strength optimization has been used to optimize other aspects of pulp and paper production.

Journal articles
Editorial: TAPPI’s ongoing efforts in standards development for the pulp, paper, and related industries, TAPPI Journal February 2025

ABSTRACT: TAPPI has been involved in developing standards for the pulp and paper industry since the 1920s, and those efforts are still going on today with the help of volunteers who propose new standards and review existing ones. Just last year, 30 standards were either reviewed or reaffirmed, and one new standard was developed. There are currently 235 TAPPI Standard Test Methods and nearly 400 volunteers who work on them. These standards are used around the world in laboratories and production situations. Many are used by TAPPI Journal authors to support research efforts and assess results from their experiments, playing an important role in advancing science.

Journal articles
Editorial: Fundamental understanding enables new coating opportunities, TAPPI Journal January 2025

TAPPI's Coating, Printing, and Surface Enhancement (CPSE) Division pursues open exchange of technical information related to materials, equipment, and processes for the manufacture, quality control, and use of coated papers, paperboard, and other substrates. Much of this technical information is presented at sponsored conferences, including TAPPICon and the Advanced Coating Symposium. Based on feedback from these events, TAPPI Journal peer reviews the research from these events that adds significant value to the scientific community. In last year's November issue, we presented five peer-reviewed manuscripts based on presentations given at TAPPICon 2024.

Journal articles
Open Access
Reducing aox by increasing oxidation potential in the first caustic extraction stage, TAPPI Journal December 2024

Authors: Peter W. Hart and Jeffrey S. Hsieh | Tappi J. 74(11): 117(1991) - ABSTRACT: An increase in the standard oxidation potential of the reinforcing agent in the first caustic extraction stage will reduce the amount of AOX in the stage's effluent. A chlorinated broumstock pulp was treated alternatively in a basic caustic extraction (E) stage, an oxygen-reinforced caustic extraction (EO) stage, and an extraction stage reinforced with oxygen and peroxide (EOP). An AOX reduction of up to 30% was obtained in the effluent from the peroxide-reinforced extraction stage. In addition to the brownstock work, using two different model lignin compounds, we ran tests using oxyen, potassium permanganate, hydrogen peroxide with oxygen, and ozone with oxygen-reinforced caustic stages. In all cases, increasing the oxidation potential of the reinforcing agent decreased the amount of AOX detected in the effluent.

Journal articles
Open Access
Production of high yield bleached hardwood kraft pulp: Breaking the kraft pulp yield barrier,TAPPI Journal December 2024

Author: Peter W. Hart | TAPPI J. 10(9): 37(2011) - ABSTRACT: A modified kraft pulping process has been developed that successfully breaks the traditional hard-wood kraft pulp yield barrier. The process produces fully bleached, high brightness hardwood kraft pulp with a yield of greater than 53% on wood. Details of the development and processing steps, along with various recovery cycle impacts, are discussed.

Journal articles
Open Access
Hydrogen peroxide and caustic soda: Dancing with a dragon while bleaching,TAPPI Journal December 2024

Peter W. Hart, Carl Houtman, and Kilby Hirth | TAPPI J. 12(7): 59(2013) - ABSTRACT: When hydrogen peroxide is mixed with caustic soda, an auto-accelerating reaction can lead to generation of significant amounts of heat and oxygen. On the basis of experiments using typical pulp mill process concentration and temperatures, a relatively simple kinetic model has been developed. Evaluation of these model results reveals that hydrogen peroxide-caustic soda systems are extremely sensitive to hydrogen peroxide:caustic soda ratio, transition metal contamination, and temperature. Small changes in initial conditions can result in a closed system becoming explosive. Analysis of model results was used to develop guidelines for safer application of hydrogen peroxide in a mill setting.

Journal articles
Magazine articles
Open Access
A new and quick testing method for evaluating commercial OCC recycled pulp, TAPPI Journal July 2024

ABSTRACT: In this paper, a new and quick testing method for evaluating commercial old corrugated cardboard/containers (OCC) pulp was developed and used by a large Chinese boxboard manufacturer for quality control of imported OCC pulp.