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Open Access
Dynamic compression characteristics of fiber-reinforced shoe press belts, TAPPI Journal April 2025

ABSTRACT: Shoe press belts contribute significantly to the overall dewatering performance in the press section of a paper machine. Within the shoe press nip, the press belt faces a dynamic and multidimensional load that mainly leads to a compression of the structure. As this will cause a loss in void volume, knowledge of the dynamic compression characteristics of shoe press belts is crucial for optimized dewatering. A novel method was developed to examine the dynamic compression characteristics of grooved polyurethane press belts. Therefore, an experimental setup allowing realistic boundary conditions to test specimens was placed in a servo-hydraulic testing machine. Press belt specimens with different matrix material formulations and groove patterns were tested under varying load rates equivalent to different paper machine operational speeds. The results showed an evident sensitivity of the dynamic compression stiffness to the operational speed of the paper machine. This behavior was seen to be more sensitive to changes in the matrix material formulation than to adaptions of the groove pattern. As a result, the compression of the press belt within a shoe press nip is not only influenced by the peak pressure within the shoe press nip but also depends on the operational speed of the paper machine.

Journal articles
Magazine articles
Open Access
How do mud balls form in lime kilns?, TAPPI Journal April 2023

ABSTRACT: Mud ball formation in lime kilns has been a persistent problem in many kraft mills, particularly for older kilns that are equipped with chains. A systematic laboratory study was conducted to examine how mud balls are formed and the key factors that affect ball formation. The results confirm the general mill experience that high moisture and high sodium contents in lime mud are the main contributing factors to ball formation. The high moisture content allows lime mud to agglomerate and grow to form balls, while the high sodium content helps make the balls hard and retain their shape. A ball formation mechanism is proposed to explain how mud balls form and grow near the kiln feed end.

Journal articles
Open Access
A method to produce paperboard with a lightweight low-density coating, TAPPI Journal November 2025

ABSTRACT: In this work, a method is described in which a coating layer is produced that consists of a network of bubble-shaped air-filled voids within the coating. This is accomplished by instantaneously flash-drying all the water in the coating as it exits the application nip. The nip is formed between a polished chrome drum and a deformable press roll. The combination of the drum temperature, nip pressure, and nip width allow for sufficient energy to be transferred to the coating to completely flash-dry the coating material. The pressure within the nip is sufficient to allow the coating to superheat within the nip, then flash boil as it exits the nip. This boiling effect and resulting expansion are constrained by the roll surface, resulting in a coated surface that mirrors the polished chrome surface. The coating immobilizes while in the process of boiling, which preserves the bubble structure. With a coat weight of 5 g/m2, a flat, smooth surface is produced. This process was scaled up to a mill production machine layout and run at speeds as high as 450 m/min.

Journal articles
Magazine articles
Open Access
Prediction of box failure from paper data for asymmetric corrugated board, TAPPI JOURNAL August 2018

Prediction of box failure from paper data for asymmetric corrugated board, TAPPI JOURNAL August 2018

Journal articles
Magazine articles
Open Access
Impact of fiber structure on edge-wicking of highly-sized paperboard, TAPPI JOURNAL August 2018

Impact of fiber structure on edge-wicking of highly-sized paperboard, TAPPI JOURNAL August 2018

Journal articles
Open Access
Using white liquor as the alkali source in oxygen delignific

Using white liquor as the alkali source in oxygen delignification, TAPPI JOURNAL September 2016

Journal articles
Magazine articles
Open Access
Novel thin functional coatings for paper by foam coating, T

Novel thin functional coatings for paper by foam coating, TAPPI JOURNAL April 2017

Journal articles
Magazine articles
Open Access
Operating parameters affecting the thermal performance of bi

Operating parameters affecting the thermal performance of biomass boilers, TAPPI JOURNAL August 2017

Journal articles
Magazine articles
Open Access
Drying characteristics of biosludge from pulp and paper mill

Drying characteristics of biosludge from pulp and paper mills, TAPPI Journal August 2017

Journal articles
Open Access
Preparation and characterization of bioactive and breathable

Preparation and characterization of bioactive and breathable polyvinyl alcohol nanowebs using a combinational approach, October 2016 TAPPI JOURNAL