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Enhancement of processability, surface, and mechanical properties of paper based on rice straw pulp using biopolymers for packaging applications, TAPPI Journal July 2019

ABSTRACT: wo biopolymers, chitosan and oxidized starch, were used as wet-end additives to improve the strength properties of the paper because of their biodegradable and non-hazardous qualities. The present study reports the improvement in surface and strength properties of packaging-grade paper made with rice straw pulp using biopolymers, chitosan, oxidized starch, and surface sizing added at the wet end of the paper machine.Use of chitosan at all doses from 0.5 to 10 kg/ton enhanced important surface and strength properties of paper. The breaking length, tear index, burst index, ring crush strength, stretch, tensile energy absorption index, and Taber stiff-ness of the paper with 10 kg/ton of chitosan as a wet-end additive showed 22%, 14%, 20%, 59%, 16%, 44%, and 48% improvement, respectively, in comparison to control, (i.e, without its addition). The Cobb60 was also reduced by 45%, showing better resistance to water in comparison to rice straw paper alone. The effects of chitosan added at the wet end on the paper surface were investigated using Fourier transform infrared spectroscopy (FTIR). The use of 10 kg/ton of chitosan at the wet end reduced the color and total suspended solids in the back water of the papermak-ing system by 55% and 51%, respectively. Further enhancement in the surface and strength properties of paper was observed following surface sizing with oxidized starch.

Journal articles
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Open Access
Fundamental molecular characterization and comparison of the O, D0, and E stage effluents from hardwood pulp bleaching, TAPPI Journal 2019

ABSTRACT: The present study characterized effluents from the O, D0, and E stages using nuclear magnetic reso-nance (NMR) and gel permeation chromatography (GPC) techniques to better understand the chemical nature of the dissolved organics formed from the bleaching of a high-yield hardwood kraft pulp. Understanding the structures and molecular weight distribution of these organics is the first step in developing methods to mitigate these contam-inates in the discharged effluents. The results indicated that the molecular weight distribution (MWD) of the dis-solved organics from oxygen delignification effluent is broader than those from D0 and E stage effluents. In addition, the O stage filtrate contained considerable amounts of lignin and xylan fragments, which showed its efficiency in removing such materials. The effluent from the D0 stage contained a lower amount of high molecular weight frag-ments and a higher amount of low molecular weight fragments versus the O-stage filtrate. Aromatic structures were nearly absent in the D0 stage filtrate, but the degraded organic material, presumably from oxidized lignin, contained olefinic (C=C) and carbonyl (C=O) functional groups. Furthermore, higher molecular weight fragments were detected in the E-stage effluent, presumably due to the extensive solubilization and removal of the oxidized lignin generated from the D0 pulp.

Journal articles
Magazine articles
Open Access
Creating adaptive predictions for packaging-critical quality parameters using advanced analytics and machine learning, TAPPI Journal November 2019

ABSTRACT: Packaging manufacturers are challenged to achieve consistent strength targets and maximize pro-duction while reducing costs through smarter fiber utilization, chemical optimization, energy reduction, and more. With innovative instrumentation readily accessible, mills are collecting vast amounts of data that provide them with ever increasing visibility into their processes. Turning this visibility into actionable insight is key to successfully exceeding customer expectations and reducing costs. Predictive analytics supported by machine learning can provide real-time quality measures that remain robust and accurate in the face of changing machine conditions. These adaptive quality “soft sensors” allow for more informed, on-the-fly process changes; fast change detection; and process control optimization without requiring periodic model tuning.The use of predictive modeling in the paper industry has increased in recent years; however, little attention has been given to packaging finished quality. The use of machine learning to maintain prediction relevancy under ever-changing machine conditions is novel. In this paper, we demonstrate the process of establishing real-time, adaptive quality predictions in an industry focused on reel-to-reel quality control, and we discuss the value created through the availability and use of real-time critical quality.

Journal articles
Magazine articles
Open Access
How old are fibers in paper for recycling and what is their

How old are fibers in paper for recycling and what is their life expectancy? A contribution to the life cycle assessment of wood fiber-based products, TAPPI JOURNAL July 2017

Journal articles
Magazine articles
Open Access
Accelerated aging of bio-oil from lignin conversion in subcr

Accelerated aging of bio-oil from lignin conversion in subcritical water, TAPPI JOURNAL March 2017

Journal articles
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Open Access
Analysis of economically viable lignin-based biorefinery st

Analysis of economically viable lignin-based biorefinery strategies implemented within a kraft pulp mill, TAPPI JOURNAL March 2017

Journal articles
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Open Access
Creasing severity and reverse-side cracking, TAPPI Journal April 2020

ABSTRACT: Crease cracking can be detrimental to the functionality and appearance of paperboard-based packaging. The effect of creasing severity on the degree of reverse-side crease cracking (bead-side of the crease) of paperboard was investigated. Samples were creased with a range of rule and channel geometries, and the cracking degree was quantified as the percent of cracked length relative to the total length of the crease. The cracking degree was typically below 5% at low crease penetration depths, but was exponentially higher beyond a critical penetration depth. A rule and channel combination with a wider clearance shifted the critical depth to larger values. The creasing severity parameter, termed the creasing draw, converged the cracking degree data from different rule and channel combinations to a single curve. The creasing draw was derived from the same analytical expres-sions as the transverse shear strain and quantifies the length of paper that is drawn into the channel during creasing. The critical draw is defined as the draw at which cracking becomes greater than 5%, which corresponds with the point at which cracking becomes exponential. The critical draw is a material/system parameter that defines the level below which cracking is minimal.

Journal articles
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Open Access
Influence of tensile straining and fibril angle on the stiffness and strength of previously dried kraft pulp fibers, TAPPI JOURNAL July 2018

Influence of tensile straining and fibril angle on the stiffness and strength of previously dried kraft pulp fibers, TAPPI JOURNAL July 2018

Journal articles
Magazine articles
Open Access
Wet-end addition of nanofibrillated cellulose pretreated with cationic starch to achieve paper strength with less refining and higher bulk, TAPPI JOURNAL July 2018

Wet-end addition of nanofibrillated cellulose pretreated with cationic starch to achieve paper strength with less refining and higher bulk, TAPPI JOURNAL July 2018

Journal articles
Magazine articles
Open Access
Factors affecting the free shrinkage of handsheets: apparent density, fines content, water retention value, and grammage, TAPPI JOURNAL June 2018

Factors affecting the free shrinkage of handsheets: apparent density, fines content, water retention value, and grammage, TAPPI JOURNAL June 2018