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Temperature profile measurement applications of moving webs and roll structures with intelligent roll embedded sensor technology
ABSTRACT: An intelligent roll for sheet and roll cover temperature profiles is a mechatronic system consisting of a roll in a web handling machine that is also used as a transducer for sensing cross-machine direction (CD) profiles. The embedded temperature sensor strips are mounted under or inside the roll cover, covering the full width of the roll’s cross-dimensional length. The sensor system offers new opportunities for online temperature measurement through exceptional sensitivity and resolution, without adding external measurement devices. The measurement is contacting, making it free from various disturbances affecting non-contacting temperature measurements, and it can show the roll cover’s internal temperatures. This helps create applications that have been impossible with traditional technology, with opportunities for process control and condition monitoring. An application used for process analysis services without adding a roll cover is made with “iRoll Portable Temperature” by mounting the sensor on the shell in a helical arrangement with special taping. The iRoll Temperature sensors are used for various purposes, depending on the application. The two main targets are the online temperature profile measurement of the moving web and the monitoring of the roll covers’ internal temperatures. The online sheet temperature profile has its main utilization in optimizing moisture profiles and drying processes. This enables the removal of speed and runnability bottlenecks by detecting inadequate drying capacity across the sheet CD width, the monitoring condition of the drying equipment, the optimization of drying energy consumption, the prevention of unnecessary over-drying, the optimization of the float drying of coating colors, and the detection of reasons for moisture profile errors. This paper describes this novel technology and its use cases in the paper, board, and tissue industry, but the application can be extended to pulp drying and industries outside pulp and paper, such as the converting and manufacture of plastic films.
Journal articles
Magazine articles
Tetraethyl orthosilicate-containing dispersion coating — water vapor and liquid water barrier properties, TAPPI Journal September 2021
ABSTRACT: An aqueous styrene-butadiene latex dispersion coating containing in-situ processed tetraethyl orthosilicate (TEOS) applied on paperboard demonstrated improved water barrier performance. Coatings containing TEOS equivalent to 0.8% silicon dioxide (SiO2; dry basis) exhibited water vapor performance of < 25 g/m2/day (23°C, 50% relative humidity [RH]) and liquid water barrier performance Cobb 1800 s of < 6 g/m2, when applied as a single-layer 18 g/m2 coating. Cobb 1800 s barrier performance was still good (< 11 g/m2) at coat weights of 7–10 g/m2. The use of filler materials such as kaolin improved the vapor barrier properties of the coating, but this was not critical to the liquid water barrier properties.
Journal articles
Tissue roll handling with an agvs, TAPPI JOURNAL, February 2000, Vol. 83(2)
Tissue roll handling with an agvs, TAPPI JOURNAL, February 2000, Vol. 83(2)
Journal articles
Innovations in forming earn brian attwood TAPPI's 2000 Gunnar Nicholson Gold Medal, TAPPI JOURNAL, February 2000, Vol. 83(2)
Innovations in forming earn brian attwood TAPPI's 2000 Gunnar Nicholson Gold Medal, TAPPI JOURNAL, February 2000, Vol. 83(2)
Magazine articles
The role of science in setting the environmental agenda, TAPPI JOURNAL, September 2000, Vol. 83(9)
The role of science in setting the environmental agenda, TAPPI JOURNAL, September 2000, Vol. 83(9)
Magazine articles
The r & t system: everyone is responsible for innovation, TAPPI JOURNAL, September 2000, Vol. 83(9)
The r & t system: everyone is responsible for innovation, TAPPI JOURNAL, September 2000, Vol. 83(9)
Journal articles
Steambox comparator experiments: apparatus validation and investigation of steambox performance, TAPPI JOURNAL, September 2000, Vol. 83(9)
Steambox comparator experiments: apparatus validation and investigation of steambox performance, TAPPI JOURNAL, September 2000, Vol. 83(9)
Journal articles
Biological destruction of haps for cluster rule compliance, TAPPI JOURNAL, December 2000, Vol. 83(12)
Biological destruction of haps for cluster rule compliance, TAPPI JOURNAL, December 2000, Vol. 83(12)
Journal articles
Predicting the strength of paper containing holes or cracks with the point stress criterion, TAPPI JOURNAL, January 1998, Vol. 81(1)
Predicting the strength of paper containing holes or cracks with the point stress criterion, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
Rise in GDP should boost U.S. paper demand, sales, TAPPI JOURNAL, January 1998, Vol. 81(1)
Rise in gdp should boost u.s. paper demand, sales, TAPPI JOURNAL, January 1998, Vol. 81(1)