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On increasing wet-web strength with adhesive polymers, TAPPI JOURNAL February 2020
ABSTRACT: Fiber-fiber adhesion, called “bonding” in the old paper physics literature, is a critical component of the overall strength of dry paper. With freshly formed very wet pulp fiber webs, all evidence suggests there are no fiber-fiber crossings with significant adhesive joint strength. With water removal, a point will be reached where fiber-fiber adhesion starts to contribute to the overall wet-web strength.The literature reveals very few examples of polymers that increase fiber-fiber joint strength in freshly formed webs. Here, we summarize the literature and explain why it is so difficult to promote fiber-fiber wet adhesion with polymers. Nevertheless, ongoing research in areas as diverse as tissue engineering scaffolds and biomimetic adhesives gives clues to future developments. Advances in paper machine engineering have lessened the importance of wet-web strength. By contrast, a critical issue in many of the evolving nanocellulose technologies is the strength of objects first formed by aqueous processing, the green strength—the strength of wet bodies before drying. For exam-ple, 3-D printed nanocellulose objects and ultralow density cellulosic aerogels can be destroyed by capillary forces during drying. There is a need for adhesives that strengthen freshly formed, wet lignocellulosic joints.
Journal articles
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Stiffness and strength properties of five paperboards and their moisture dependency, TAPPI Journal February 2020
ABSTRACT: Five commercial multiply folding boxboards made on the same paperboard machine have been analyzed. The paperboards were from the same product series but had different grammage (235, 255, 270, 315, 340 g/m2) and different bending stiffness. The paperboards are normally used to make packages, and because the bending stiffness and grammage varies, the performance of the packages will differ. Finite element simulations can be used to predict these differences, but for this to occur, the stiffness and strength properties need to be deter-mined. For efficient determination of the three-dimensional properties in the machine direction (MD), cross direction (CD), and Z direction (ZD), it is proposed that the paperboard should be characterized using in-plane tension, ZD-tension, shear strength profiles, and two-point bending. The proposed setups have been used to determine stiff-ness and strength properties at different relative humidity (20,% 50%, 70%, and 90% RH), and the mechanical proper-ties have been evaluated as a function of moisture ratio.There was a linear relation between mechanical properties and moisture ratio for each paperboard. When the data was normalized with respect to the standard climate (50% RH) and plotted as a function of moisture ratio, it was shown that the normalized mechanical properties for all paperboards coincided along one single line and could therefore be expressed as a linear function of moisture ratio and two constants.Consequently, it is possible to obtain the mechanical properties of a paperboard by knowing the structural properties for the preferred level of RH and the mechanical property for the standard climate (50% RH and 23°C).
Journal articles
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Furnishing autohydrolyzed poplar weakly alkaline P-RC APMP to make lightweight coated base paper, TAPPI Journal February 2022
ABSTRACT: This work investigated the effects of autohydrolysis pretreatment severity on poplar (Populus tomentosa Carr.) woodchips used to make a type of high-yield pulp (HYP) known as preconditioning followed by refiner chemical treatment, alkaline peroxide mechanical pulp (P-RC APMP). It also investigated the ratios for partially replacing sodium hydroxide (NaOH) with magnesium oxide (MgO) in the high-consistency (HC) retention stage of the P-RC APMP process on the obtained HYP’s properties. The results show that the pretreatment severity of autohydrolysis at combined hydrolysis factor (CHF) = 10.77 and the 50 wt% ratio for partially substituting NaOH with MgO were the optimum conditions for making light-weight coated (LWC) base paper. Compared to the conventional P-RC APMP, the optimized P-RC APMP had similar bulk and higher tensile, burst, and tear indices, as well as opacity, but a slightly lower ISO brightness. When the optimized P-RC APMP and commercial softwood bleached sulfate pulp (SBKP) were blended to make LWC base paper, the most favorable pulp furnish was comprised of 50% optimized P-RC APMP and 50% commercial SBKP. The obtained LWC base paper handsheet had better bulk, and its other properties could also meet the require-ments of LWC base paper.
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Calender barring review with experiences, TAPPI Journal July 2022
ABSTRACT: Excessive calender vibration affects all styles of calender stacks from single to multi-nip, all hard rolls, or a combination of hard and soft rolls. Calender vibration can be forced vibration or self-excited vibration. Forced vibration occurs at the first few harmonics of the calender roll rotational speeds and is caused by imbalance, misalignment, eccentricity, etc. Self-excited vibration, the focus of this paper, occurs at higher frequencies. Feedback paths for self-excited vibration must be understood in order to ameliorate the problem. This is presented in the context of the historical development of the theory of self-excited feedback mechanisms, followed by a survey of self-excited feedback mechanisms in various types of calender stacks. Methodology to determine which feed-back path is present and techniques to control or eliminate the resulting vibration follow. To obtain a flavor of the types of problems faced and practical remedial actions, a variety of experiences with barring issues are provided.
Journal articles
Magazine articles
New Standards in Paper Production Water Use, Paper360º July/August 2022