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Journal articles
Magazine articles
The Next-Generation QCS, Paper360º November/December 2016

The Next-Generation QCS, Paper360º November/December 2016

Magazine articles
Innovation without Proper Deployment is a Waste, Paper360º, January 2007

A Nine-Step Model for Development, Paper360º, January 2007

Magazine articles
Open Access
Leveraging mill-wide big data sets for process and quality i

Authors: Jianzhong Fu and Peter W. Hart | ABSTRACT: The MWV mill in Covington, VA, USA, experienced a long term trend of increasing episodes of paper indents that resulted in significant quantities of internal rejects and production downtime. When traditional troubleshooting techniques failed to resolve the problem, big data analysis techniques were employed to help deter-mine root causes of this negative and increasingly frequent situation. Nearly 6000 operating variables were selected for a deep dive, multi-year analysis after reviewing mill-wide process logs and 60000+ PI tags (data points) collected from one of the major data historian systems at the MWV Covington mill. Nine billion data points were collected from November 2011 to August 2014. Strategies and methods were developed to format, clean, classify, and sort the various data sets to compensate for process lag time and to align timestamps, as well as to rank potential causes or indicators. GE Intelligent Platforms software was employed to develop decision trees for root cause analysis. Insights and possible correlations that were previously invisible or ignored were obtained across the mill, from pulp-ing, bleaching, and chemical recovery to the papermaking process. Several findings led the mill to revise selected process targets and to reconsider a step change in the drying process. These changes have exhibited significant impacts on the mill’s product quality, cost, and market performance. Mill-wide communications of the identified results helped transform the findings into executable actions. Several projects were initiated.

Journal articles
Magazine articles
Open Access
Rewet in wet pressing of paper, TAPPI JOURNAL September 2018

Rewet in wet pressing of paper, TAPPI JOURNAL September 2018

Journal articles
Magazine articles
Walter Schalka: RISI’s Four-time Latin American CEO of the Year, Paper360º September/October

Walter Schalka: RISI’s Four-time Latin American CEO of the Year, Paper360º September/October

Journal articles
Magazine articles
Steam Generators: Small and Fast Fits the Bill, Paper360º September/October

Steam Generators: Small and Fast Fits the Bill, Paper360º September/October

Journal articles
Magazine articles
Papcel is Making its Mark Worldwide, Paper360º September/October

Papcel is Making its Mark Worldwide, Paper360º September/October

Journal articles
Magazine articles
TAPPI Journal Summaries, Paper360º September/October

TAPPI Journal Summaries, Paper360º September/October

Journal articles
Magazine articles
Open Access
Upscaling of foam forming technology for pilot scale, TAPPI JOURNAL August 2019

ABSTRACT: The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensat-ed for successfully through wet pressing.

Journal articles
Magazine articles
Domtar’s Safety Journey, Paper360º January/February 2019

Domtar’s Safety Journey, Paper360º January/February 2019

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