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ABSTRACT: This study investigates the impact of pulp screening on oxygen delignification of high lignin content kraft pulps from spruce wood. An alternative process is proposed: terminating kraft cooking at higher kappa numbers and applying oxygen deligni

ABSTRACT: This study investigates the impact of pulp screening on oxygen delignification of high lignin content kraft pulps from spruce wood. An alternative process is proposed: terminating kraft cooking at higher kappa numbers and applying oxygen delignification directly to unscreened and non-defibrated pulp. The objective is to evaluate whether this non-standard approach can maintain delignification efficiency while improving yield and reducing energy input. The findings demonstrate that screening prior to oxygen delignification is not essential for effective lignin removal or pulp quality. Similar delignification degrees and ISO brightness levels were obtained after oxygen delignification, whether it was performed on screened or unscreened pulps. Notably, the delignification rate in the oxygen stage was the same for the non-standard procedure as for pulp from the standard procedure with the reject fractionremoved prior to the oxygen stage. No significant differences were seen in fiber morphology, brightness level, orbrightness stability. The amount of total fiber charges in pulps not screened before oxygen delignification was slightly higher than in screened pulps.

Effect of pulp refining on thixotropy of cellulose fiber suspensions, TAPPI Journal September 2025

ABSTRACT: This paper presents results on the thixotropic behavior of low-consistency bleached eucalyptus fiber suspensions that had been mechanically treated. The pulps were refined in a PFI mill at different numbers of revolutions (0, 3000, and 6000) to study the effect of refining intensity on the viscosity time-response of fiber suspensions. In steady rheological tests, all the suspensions exhibited shear thinning behavior and no significant differences were observed after mechanical treatment. Stepwise experiments showed that viscosity continuously increased with time when shear rate was suddenly reduced. Additionally, a delay in time evolution of viscosity was observed as the pulp was more refined. A stretched exponential model was fitted to the experimental results of viscosity.

Effects of biopolymer coatings on paper permeability and capillarity for paper-based rapid diagnostic test devices, TAPPI Journal September 2025

ABSTRACT: Rapid diagnostic test (RDT) devices are widely used for diagnostics due to their affordability, portability, and user-friendliness. However, conventional assays typically rely on nitrocellulose membranes and plastic casings. These materials raise environmental concerns due to their non-renewable nature, energy-intensive production methods, and poor biodegradability. This study explores the development of fully bio-based RDT substrates using a sustainable alternative: softwoodderived microfibrillated cellulose (MFC), cellulose nanocrystals (CNC), and chitosan as surface modifiers to improve paper properties and enhance RDT sustainability. Cotton filter paper substrates were coated with different biopolymer formulations using a manual blade coater: bleached MFC (BMFC), lignin-containing MFC (LMFC), BMFC combined with CNC, LMFC combined with CNC, and chitosan. Evaluation of the most relevant physical properties concerning RDT performance was conducted, including wetting, water retention value, air permeability, capillary flow rate, and surface morphology. Results showed that biopolymer- based coatings can effectively modify surface properties by reducing pore size and tuning hydrophilicity, while maintaining the renewable and bio-based characteristics of the substrate. The LMFC-coated paper exhibited the best overall performance among all formulations, reducing flow time by 50% (3.00 mm/s vs. 1.5 mm/s) compared to the uncoated paper, yet preserving high water retention. The BMFC+CNC coating also significantly improved flow rate, showing a 36.7% reduction (2.37 mm/s vs. 1.5 mm/s), and enhanced porosity uniformity. In contrast, the flow rate of chitosan-coated paper decreased by over 5,000% (0.027 mm/s), reflecting its strong barrier properties and hydrophobic surface (highest contact angle: 91.4°). These findings suggest that MFC-based coatings are promising ecofriendly alternatives to nitrocellulose, offering optimized capillary transport and structural adaptability. This paves the way for the development of sustainable, high-performance, rapid diagnostic tests.

Toward environmental resilience in pulp and paper manufacturing: Water consumption and carbon dioxide emission reductions, TAPPI Journal September 2025

ABSTRACT: Pulp and paper manufacturing is a water- and energy-intensive industrial sector, necessitating improvement of its operational efficiency, as well as reduction of emissions to the maximum extent possible. This review focuses on the reduction of water consumption and carbon dioxide (CO2) emissions that originate in the pulp and paper industry (PPI). First, process simulation and optimization techniques used for water consumption reduction are reviewed. Then, techno-economic analyses of solvent-based CO2 capture from PPI are discussed. Additionally, key actions are proposed for enhancing water consumption reduction and CO2 capture in PPI.

Water and grease resistance of paperboard coated with long chain cellulose fatty acid esters using electrostatic powder coating, TAPPI Journal April 2026

ABSTRACT: Fiber-based materials used for foodservice, takeaway, and other packaging applications must typically provide water and grease resistance. Simultaneously, there is growing interest towards bio-based and renewable barrier coatings. In this study we applied thermoplastic long chain fatty acid cellulose esters onto paperboard using electrostatic powder coating to create barrier properties of interest. Electrostatic powder coating provides a water-free process to tackle moisture-induced quality issues and to provide an even coating layer. Cellulose octanoate and palmitate esters were produced in pilot scale. These were ground into fine particles using liquid nitrogen and applied onto paperboard sheets using an electrostatic powder gun. The loosely packed coatings were fixed and fused onto the paperboard by hot pressing. We characterized the coated sheets for coating thickness, contact angles with water, water absorption, grease resistance (KIT), and olive oil barrier. Two commercial polyethylene powders were used as references. Our results indicated that the long chain cellulose fatty acid ester coatings were thermoplastic and hydrophobic with contact angles above 100°. Water absorption was similar to the reference coatings. While grease resistance was lower than with the references, the cellulose ester coatings slowed down diffusion of olive oil through the paperboard. Cellulose octanoate ester with a lower melt viscosity already provided smooth coatings after the initial hot pressing step, while in most cases, the second post hot pressing step further improved the barrier properties.

Editorial: Advancing barrier science and protective materials: The 2025 winners of TAPPI Journal Best Research Paper Award and Honghi Tran Prize, TAPPI Journal April 2026

At the end of each year, the TAPPI Journal Editorial Board Members nominate papers for consideration as recipient of the Best Research Paper and Honghi Tran Prize from that year, looking for outstanding contributions that push the science and engineering boundaries of fiber-based materials. For 2025, the Board nominated 10 papers and evaluated each nomination in terms of scientific merit, innovation, creativity, and clarity. After voting on the papers earlier this year, the Editorial Board chose two co-winning papers for this distinct honor.

Gambini: Revolutionary Innovation in Tissue Converting, Tissue360º Spring/Summer 2026

Refiner Enzymes: Cutting Costs and Improving Specifications, Tissue360º Spring/Summer 2026

Tissue Industry News, Tissue360º Spring/Summer 2026

Editorial: Honoring the contributions of Dr. Mahendra Doshi

n this column, we would like to recognize the contributions to TAPPI and TAPPI Journal made by Dr. Mahendra Doshi, who passed away in April. A long-time member of TAPPI and a TAPPI Journal Editorial Board Member for many years, he is recognized for his research in screening system analysis, wax, and stickies removal in the field of recycling. Doshi was a pioneer in stickies classification and measurement methods for macro and micro stickies. During his career, he consulted with paper mills all over the world, providing mills with solutions for deinking, wax, stickies, yield, dirt count, and brightness.