Search
Use the search bar or filters below to find any TAPPI product or publication.
Filters
Content Type
Publications
Level of Knowledge
Committees
Collections
Journal articles
Influence of base sheet properties on barrier coating performance, TAPPI Journal November 2025
ABSTRACT: Paper packaging offers a sustainable alternative to standard plastic-based materials, particularly for food and beverage applications. With reduced fiber treatment options like fluorochemicals, uncoated base stock often provides little-to-no effective barrier against liquid water, oil/grease, or moisture transmission. Despite the lack of natural barrier performance, base sheet properties can significantly influence the efficiency of applied waterbased barrier coatings. In this study, various base stock properties, such as caliper, porosity, roughness, and ash content, are reported to influence the barrier performance of styrene-acrylic and a copolymer of styrene-butadiene/styrene-acrylate based barrier coatings. These findings will help paper and board producers design better, more cost-effective, purposebuilt substrates for barrier applications in the packaging industry.
Journal articles
A laboratory-scale automated vacuum-assisted device for coating of cellulose nanofibrils onto paper, TAPPI Journal November 2025
ABSTRACT: An automated vacuum-assisted coating system was developed to deposit cellulose nanofibril (CNF) layers onto paper substrates, simulating potential industrial geometries while allowing precise control of web speed (10•20 m/min), vacuum time (up to 30 s), and applicator gap (0.5•0.9 mm). Vacuum assistance makes it possible to obtain coat weights over 5 g/m2 in a single pass and increases solids after coating from less than 10% to over 28%• 30%, reducing drying demand by more than 60%. Coat weights were tuned from 6 to over 11 g/m² by varying suspension solids (0.4•0.6 wt%), line speed, and filtration length (20•40 mm), with strong agreement between experimental data and model predictions. Barrier testing showed Kit test values for double folded samples of 9•12 and Gurley air resistances above 4 × 104 s once coat weights exceeded 7 g/m². Comparable performance was achieved with lower fines content CNF (60%) by increasing coat weight, providing technical flexibility and cost advantages for industrial scale-up.
Journal articles
Designing paper and board barrier constructions for food contact applications, TAPPI Journal November 2025
ABSTRACT: This study examines the effect of multiple factors on barrier performance for purpose-built paper and paperboard constructions produced on an industrial pilot coater machine. Impacts from precoat latex chemistry, application method (flooded nip with bevel blade, jet with bevel blade, and pre-metered film coater, laboratory rod drawdown) and precoating calendering were studied in relation to resulting porosity, roughness, and barrier (liquid water, moisture, and oil). Results reveal a complex interaction between controllable and uncontrollable factors, offering insight for designing advanced barrier coatings on cellulosic substrates.
Journal articles
The industry is entering a pivotal moment in which many of us find ourselves engaged in deep soul searching. Since the days of Francis Bacon when the illustrious triumvirate of gunpowder, the compass, and paper were the drivers of civilizations, our commu
The industry is entering a pivotal moment in which many of us find ourselves engaged in deep soul searching. Since the days of Francis Bacon when the illustrious triumvirate of gunpowder, the compass, and paper were the drivers of civilizations, our community has enjoyed a noble place at the table. Indeed, especially over the last 100 years, pulp and paper has quietly powered communication, commerce, and, more than ever today, packaging, thus representing a steady backbone for the continued stability of many global industries.
Journal articles
ABSTRACT: Laboratory experiments with bleached kraft furnish were carried out to quantify the effects of major differences in electrical conductivity of papermaking process water (due to the addition of sodium sulfate) on the performance of various paperm
ABSTRACT: Laboratory experiments with bleached kraft furnish were carried out to quantify the effects of major differences in electrical conductivity of papermaking process water (due to the addition of sodium sulfate) on the performance of various papermaking additives. Batches of refined pulp were prepared with conductivity levels of 168 (tap water), 1000, and 10,000 ìS/cm. The absolute values of the calculated zeta potential, in various cases, were shown to decrease with increasing logarithm of electrical conductivity. The performance of retention aid systems, including cationic polyacrylamide (cPAM), were not adversely affected by increased salinity, even up to an electrical conductivity level of 10,000 ìS/cm. In fact, treatment involving sequential addition of cPAM and colloidal silica showed superior retention of mineral filler at the highest conductivity level. Likewise, combinations of papermaking additives that promote the dewatering of paper continued to perform well in furnish prepared with increasing salinity. The ability of various chemical systems to induce flocculation among papermaking fibers decreased moderately at the highest level of salinity considered.
Journal articles
ABSTRACT: Water hardness, which can be defined as the concentration of calcium and magnesium ions, is known to vary greatly depending on geographical locations. Laboratory tests were carried out to evaluate effects of large differences in water hardness o
ABSTRACT: Water hardness, which can be defined as the concentration of calcium and magnesium ions, is known to vary greatly depending on geographical locations. Laboratory tests were carried out to evaluate effects of large differences in water hardness on the performance of certain wet-end additives to the paper machine process. Tests were carried out at hardness levels of 25, 125, and 225 ppm (as calcium carbonate equivalents). Increased water hardness was found to have a generally negative effect on the performance of a cationic acrylamide- type retention aid, although the extent of performance loss depended on experimental details. Likewise, rates of dewatering in systems containing cationic retention aid were adversely affected by increasing hardness, though the effects were not statistically significant in all cases considered. The tendency of bridge-forming flocculants (cationic retention aid or sequential addition of a cationic additive and then anionic retention aid) fell slightly with increasing water hardness.
Journal articles
Editorial: TAPPI Journal eBook version offers easy content, TAPPI Journal September 2025
Many readers of TAPPI Journal are familiar with accessing the PDF version of our published research papers, but not all are familiar with the availability and functionality of our eBook version. As opposed to the traditional PDF format, which is a static digital replica of the paper, the eBook version offers a range of additional benefits that make the content more dynamic, accessible, and user-friendly. In addition, you can more easily review all papers in a particular issue much as you could in a print version, as opposed to opening multiple PDFs. Below are some highlights on accessing and making the most of the eBook version.
Journal articles
Assessing lignin content in Nordic hardwood and softwood species using models based on near-infrared (NIR) spectral data and partial least squares regression (PLSR), TAPPI Journal September 2025
ABSTRACT: Continuous kraft cooking digesters face challenges affecting product quality, making it valuable to improve control through advanced techniques like near-infrared (NIR) spectroscopy, model predictive control, and machine learning models. The primary goal of this study was to use NIR spectra to predict the amount of lignin in hardwood and softwood samples. This study investigated the correlation of NIR derivative spectra with the amounts of lignin relative to other constituents, namely cellulose, hemicellulose, and water, in wood chip samples of varying chip sizes and shapes from six Nordic wood species. It employed partial least squares regression (PLSR) on the NIR data to construct a model that predicted the lignin fraction and the relative fraction of acid-soluble lignin. When trained on a group of five wood species, the model achieved a satisfactory predictive ability, striking a balance between a wide range of lignin content and a consistent chemical environment. The accuracy increased further when the model was restricted only to spruce and pine, reflecting the benefits of a more homogenous dataset. Additionally, the optimal number of latent variables was identified as two, indicating that three distinct chemical components — cellulose, lignin and water — can be effectively differentiated using NIR.
Journal articles
Magazine articles
Creating adaptive predictions for packaging-critical quality parameters using advanced analytics and machine learning, TAPPI Journal November 2019
ABSTRACT: Packaging manufacturers are challenged to achieve consistent strength targets and maximize pro-duction while reducing costs through smarter fiber utilization, chemical optimization, energy reduction, and more. With innovative instrumentation readily accessible, mills are collecting vast amounts of data that provide them with ever increasing visibility into their processes. Turning this visibility into actionable insight is key to successfully exceeding customer expectations and reducing costs. Predictive analytics supported by machine learning can provide real-time quality measures that remain robust and accurate in the face of changing machine conditions. These adaptive quality “soft sensors” allow for more informed, on-the-fly process changes; fast change detection; and process control optimization without requiring periodic model tuning.The use of predictive modeling in the paper industry has increased in recent years; however, little attention has been given to packaging finished quality. The use of machine learning to maintain prediction relevancy under ever-changing machine conditions is novel. In this paper, we demonstrate the process of establishing real-time, adaptive quality predictions in an industry focused on reel-to-reel quality control, and we discuss the value created through the availability and use of real-time critical quality.
Journal articles
Magazine articles
Editorial: TAPPI Journal goes Open Access in 2020, TAPPI Journal October 2019
ABSTRACT: Scientific publishing has changed significantly since the 1990s with the evoluation of the internet, which has largely migrated journals from subscription-based print publications to online content like eBooks, portable document formats (PDFI's), and web-based HTML files. Along with these changes in format has come a growing trend for online journal content to be either partially or fully "Open Access" (OA) so that more institutions and individuals can take full advantage of scholarly literature without a subscription of society membership status.