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Editorial: TAPPI Journal reinstates the “Technical Brief” short-form research paper, TAPPI Journal June 2019
ABSTRACT: For many years, TAPPI Journal (TJ) accepted submissions of “Technical Briefs” (also known as Technical Notes or Brief Notes) in addition to the full-length papers peer-reviewed papers that you have typically seen in more recent years. The TJ Editorial Board is once again accepting these short-form papers, as readers may have noticed in the last issue with publication of Tom Lindstrom’s short nanocellulose re-view (TAPPI Journal 18[5]: 308[2019]). Another Technical Brief appears on p. 391 of the current issue.
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The evolution of reel statistical methods, TAPPI Journal June 2019
ABSTRACT: Multiple statistical methods for calculating the variance partition analysis (VPA) of reel data have existed for decades. In the paper industry, VPA is also commonly known as reel statistics. VPA commonly consists of total variance (TOT) that is then divided into three components: cross direction (CD), machine direction (MD), and residual (RES). A common mathematical procedure is referred to as ANOVA (analysis of variance). TAPPI Standard Test Method T 545 “Cross-machine grammage profile measurement (gravimetric method)” addresses paper testing and includes the ANOVA equations that have also been used to analyze scanning data.In the 1990s, TAPPI published TIP 1101-01 “Calculation and partitioning of variance using paper machine scanning sensor measurements,” which contained simple formulas that were easy to implement and could be used by a nov-ice to generate statistics on a spreadsheet. All involved quality control system (QCS) suppliers agreed to support this common method in their QCS. TIP 1101 was recently revised, and this paper concerns the analysis of data collected from a scanning sensor in a QCS and the creation of a common method for the calculation of reel statistics by TAPPI’s Process Control Division.
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Evaluating hardness and the S-test, TAPPI Journal March 2019
ABSTRACT: The corrugated industry typically quantifies crush resistance using the Concora corrugated medium test (CMT) on fluted medium or flat crush on combined board. These tests compress the materials until the point of complete failure of the flutes. Combined board elastically resists crushing forces until a certain point, the hardness of the structure, while additional load causes permanent damage and deformation. This study investigates how hardness can be measured directly from a load curve collected during CMT (or flat crush) testing and how it varies throughout the North American paper supply. It also explores how hardness corre-lates with the values obtained from the newly developed S-test. This new test method deserves further study as a potentially more appropriate specification for crush resistance of corrugated medium.
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Controllable anisotropic properties of wet-laid hydroentangled nonwovens, TAPPI Journal March 2019
ABSTRACT: For nonwovens, fiber orientation distribution is an important structural characteristic that directly influences the anisotropic properties of the materials. Different Vslurry/Vbelt ratios were adopted to fabricate nonwovens during the wet-laid process. The results indicated that fiber orientation distribution of nonwovens can be regulated by adopting different Vslurry/Vbelt ratios owing to the web-forming principle of wet-laid techniques. Mechanical tests showed that both wet and dry tensile strength of nonwovens in different angle directions present anisotropy under different Vslurry/Vbelt ratio parameters. A liquid spreading distribution experiment proved that liquid spreading length and area of nonwovens could be manipulated using different Vslurry/Vbelt ratios in the fabrication process. Therefore, specific anisotropic properties of wet-laid hydroentangled nonwovens can be realized by controlling the process parameters for particular end-use applications.
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Size distribution analysis of microstickies treated by enzyme mixtures in papermaking whitewater, TAPPI Journal March 2019
ABSTRACT: Microstickies present a formidable challenge for papermakers. Many strategies have been explored o control them. Enzyme treatment is a promising technology, but the mechanism of its action has not been determined, thus inhibiting further application of this new technology. This study investigated characteristics and size distributions of microstickies treated by esterase-cellulase mixtures. Determination of particle size and number was accomplished using a modified flow cytometer, which combined streaming capillary flow, laser-based particle size analysis and fluorescent dye tracing. The results showed that treatment of samples with enzyme mixtures induced size reduction of the larger microstickies. This effect was most dramatic for 1:1 ratios of esterase to cellulase. The treated particles were more stable than untreated ones. The smaller microstickies treated with some ratios of esterase and cellulase tended to aggregate over time.
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Editorial: Nanocellulose: What's next?
Many of the researchers in this field in the late 1990s and early 2000s were challenged in terms of translation research issues due to the limited production capacity of nanocellulosics on a global stage. To address this call, several pilot-plant production plants have been developed and can now deliver NC on multikilo/ton scale as these issues are gradually being resolved.
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Editor's Note: Recovery Boiler Insights, TAPPI JOURNAL Febru
Editor's Note: Recovery Boiler Insights, TAPPI JOURNAL February 2010
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Application of fuzzy TOPSIS in the Analyze phase of the DMAIC cycle to aid decision-making, TAPPI Journal April 2020
ABSTRACT: This paper reports the use of multicriteria analysis in the Analyze phase of the DMAIC (Define-Measure-Analyze-Improve-Control) cycle for continuous improvement. The research was carried out in a tissue paper factory located in southern Brazil. A sample of 64 parts of 16 different reels of recycled paper was used. A problem regarding paper quality variability was detected, presenting a scrap index ranging between 9% and 23%, compromising machine productivity and product sales. This motivated the implementation of a structured project supported by the application of the DMAIC cycle. The project team (machine operators, maintenance staff, supervisor, and data analyst) defined the evaluation criteria and determined the control intervals and their equivalence with linguistic variables to support the necessary evaluations for the application of fuzzy TOPSIS (Technique for Order of Preference by Similarity to Ideal Solution). The criteria were C1-Longitudinal Strength (Kgf), C2-Longitudinal Elongation (mm), C3-Cross-strength (kgf), C4-Cross-elongation (mm), C5-Weight (g/m²), and C6-Humidity (%). The results showed that samples with the same ranking had the lowest scrap indexes in the subsequent process. Also, the criterion C5 had a more significant impact on the quality of the product than the other criteria, which was determined from the DMAIC sequence. Improvements related to C5 should be prioritized. The fuzzy TOPSIS method presented is a flexible tool, adapting itself to the solution of the problem and contributing to the decision-making process.
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Guest Editorial: Still working (overtime): Life-saving nonwovens and continued innovation, TAPPI Journal August 2021
ABSTRACT: Recently, the United States federal government has recommended the need for a booster shot to combat COVID-19, highlighting the highly contagious nature of its Delta variant. This variant is surging in countries as far apart as Thailand, Brazil, and the United States. While the availability of the vaccine is not an issue in the United States, African, Latin American, and South Asian countries are in dire need of the vaccine. This scenario necessitates the need for continued safety measures. Among the recommended safety measures, use of face masks has been proven to be effective. Recent analysis showed that two-thirds of the 32 states in the United States with face mask mandates found them helpful for lowering infection rates.
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Multifunctional starch-based barrier materials, TAPPI Journal August 2021
ABSTRACT: Natural and renewable polymer-based barrier materials play an inevitable role in a sustainable economy. Most commercially available barrier materials are either based on multiple layers of synthetic polymers or petroleum-based chemicals. Tremendous amounts of research are being done in academia and industry to replace these synthetic barrier materials with natural and environmentally friendly materials. The current work summarizes the application of starch-based materials for various barrier applications, such as water vapor, oxygen, liquid water, oil, and grease. Also, exotic starch-based barrier materials for the application of sound, ultraviolet, and thermal barrier applications are reviewed. The potential of starch-based materials to offer antimicrobial and antiviral properties is discussed. Finally, commercially available starch-based barrier materials have been summarized.