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TAPPI News, Paper360º September/October 2024

The Challenges Ahead for the Global Tissue Industry, Tissue360º Spring/Summer 2024

Empowering Sustainable Tissue Production, Tissue360º Spring/Summer 2024

Empowering Sustainable Tissue Production, Tissue360º Spring/

Europap Tezol’s New Vacuum System: Peace of Mind and Major Savings, Tissue360º Spring/Summer 2024

Reducing Water Use in Tissue Making, Tissue360º Spring/Summer 2024

Reducing Water Use in Tissue Making, Tissue360º Spring/Summe

Optimizing Production While Ensuring Product Quality, Tissue360º Spring/Summer 2024

Graphic Packaging International: Safety Never Stops, Paper3

Graphic Packaging International: Safety Never Stops, Paper360º January/February 2022

Review of coating cracking and barrier integrity on paperboard substrates, TAPPI Journal November 2022

ABSTRACT: Barrier packaging formats are major growth areas for the pulp and paper industry. It is technically challenging to maintain barrier properties during converting and end-use applications. Improved manufacturing capabilities and coating formulation knowledge will help maintain barrier integrity and enable growth of barrier products in challenging applications. These improvements will accelerate product development and commercialization, and allow faster response to product performance issues such as cracking. The literature on coating cracking provides knowledge mostly on the effects of coating formulations and to a lesser extent on substrate effects. Despite a large number of publications dedicated to coating failures, the approach to improve coating cracking remains empirical, and the transferability between studies and to real life applications has not been well established. Model development that successfully predicts commercial performance is in its infancy. However, some of these simplified models do a fairly good job predicting experimental data. The current work reviews the state of understanding as regards coating and barrier cracking and highlights the need for more research on cracking and barrier integrity.

Modeling the influence of rheology on smooth rod coating systems, TAPPI Journal November 2022

ABSTRACT: Rod coating methods are of interest for the application of barrier coatings, especially at off-line facilities that may run at moderate speeds and narrow web widths. At lower line speeds and lower coating solids, it is difficult to achieve good coat weight control because of poor loading of the rod. While there is extensive literature available about blade and roll coating, there seems to be less reported on the rod loading of smooth rods to obtain various coat weights. Much of the work is around metering rods working on applicator rolls at high speeds that are associated with the metered size press, with a focus on ribbing instabilities. This work employs a simplified model, neglecting some complex features of rubber deformation and film split, to estimate the influence of the process parameters such as speed, rod diameter, viscosity, and rod loading on the coat weight obtained. As found in practice, at low speed and low viscosities, the coat weight-load curve is steep, leading to poor control of the coat weight and coat weight uniformity. If the viscosity is increased, the curve is modified, and control is possible with rod loading in a normal range. For shear thinning fluids described by the Carreau model, the power law index and other parameters need to be in the correct range to obtain the desired effect. Modeling predictions show a steeper dependence of coat weight with rod pressure when compared to pilot coater data. This may be caused by missing details in the mechanical loading of the rod related to tube pressure or from neglecting the impact of filter cake formation of the applied coating in the model.

Coatings for sustainable paper-based flexible packaging: Barrier properties and processability, TAPPI Journal November 2022

ABSTRACT: In this study, the use of waterborne barrier dispersions from trademarked BLUEWAVE Mechanical Dispersion Technology as thin coatings for paper-based flexible packaging was investigated. Prototypes were designed and examined for their performance in process, rheology, barrier, heat-seal/hot-tack, and coefficient of friction (CoF). Compositional details such as the type and amount of base resins and dispersants were found to significantly impact performances and were key to the development of new prototypes that deliver the performance profiles for implementation in paper-based flexible packaging applications.