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Wheat straw as an alternative pulp fiber, TAPPI Journal January 2020

Author: Peter W. Hart | ABSTRACT: The desire to market sustainable packaging materials has led to an interest in the use of various fiber types as a raw material. It has been suggested that the use of annual crops for partial replacement of wood fiber would result in more sustainable products. Several life cycle analyses (LCA) have been performed to evaluate these claims. These LCAs provided conflicting and contradictory results because of the local conditions and the specific pulping processes investigated. Selected LCAs are reviewed and the underlying reasons for these conflicting results are analyzed.

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Open Access
Editorial: Vamsi Jasti: New nonwovens expert joins TAPPI Journal editorial board, TAPPI Journal July 2020

ABSTRACT: TAPPI and the TAPPI JOURNAL (TJ) editorial staff would like to welcome a new member to the TJ Editorial Board, Vamsi Krishna Jasti, Ph.D., a nonwovens product development scientist and product development manager at Ahlstrom-Munksjo Nonwovens LLC in Windsor Locks, CT, USA. He has more than 10 years of professional and academic experience n the area of fibert processing, product development, nonwovens processing, surface modification, and static electrification in countries ranging from India and Germany to China and the United States.

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Open Access
Guest Editorial: Fifty years with TAPPI: A personal and professional perspective, TAPPI Journal June 2020

ABSTRACT: While reflecting on this being my 50th year in TAPPI, it dwaned on me that my father Murray must also have been a TAPPI member for a similar length of time and that he probably joined TAPPI for the same reasons--we both had just started our first jobs in the pulp and paper industry and wanted to learn ecerything we could about the underlying technology.

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Open Access
Editorial: TAPPI Journal 2019 Best Research Paper addresses hard scale formation in green liquor pipelines, TAPPI Journal March 2020

ABSTRACT: TAPPI and the TAPPI Journal (TJ) Editorial Board would like congratulate the authors of the 2019 TAPPI Journal Best Research Paper Award: Alisha Giglio, Vladimiros Papangelakis, and Honghi Tran. Their paper, “The solubility of calcium carbonate in green liquor handling systems,” appeared on p. 595 of the October 2019 issue. This kraft recovery cycle research was recognized by the TJ Editorial Board for its innovation, creativity, scientific merit, and clear expression of ideas.

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Open Access
Synthesis of filtrate reducer from biogas residue and its application in drilling fluid, TAPPI Journal March 2020

ABSTRACT: Biogas residues (BR) containing cellulose and lignin are produced with the rapid development of biogas engineering. BR can be used to prepare the filtrate reducer of water-based drilling fluid in oilfields by chemical modification. BR from anaerobically fermenting grain stillage was alkalized and etherified by caustic soda and chloroacetic acid to prepare filtrate reducer, which was named as FBR. The long-chain crystalline polysaccharides were selected as dispersing agents (DA), and the water-soluble silicate was used as the cross-linking agent. After the hot rolling of FBR in saturated saltwater base mud for 16 h at 120°C, the filtration loss was increased from 7.20 mL/30 min before aging to 8.80 mL/30 min after aging. Compared with the commercial filtrate reducers, FBR had better tolerance to high temperature and salt, and lower cost.

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Open Access
Fundamental understanding of removal of liquid thin film trapped between fibers in the paper drying process: A microscopic approach, TAPPI Journal May 2020

ABSTRACT: In the fabrication of paper, a slurry with cellulose fibers and other matter is drained, pressed, and dried. The latter step requires considerable energy consumption. In the structure of wet paper, there are two different types of water: free water and bound water. Free water can be removed most effectively. However, removing bound water consumes a large portion of energy during the process. The focus of this paper is on the intermediate stage of the drying process, from free water toward bound water where the remaining free water is present on the surfaces of the fibers in the form of a liquid film. For simplicity, the drying process considered in this study corresponds to pure convective drying through the paper sheet. The physics of removing a thin liquid film trapped between fibers in the paper drying process is explored. The film is assumed to be incompressible, viscous, and subject to evaporation, thermocapillarity, and surface tension. By using a volume of fluid (VOF) model, the effect of the previously mentioned parameters on drying behavior of the thin film is investigated.

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Alternative “green” lime kiln fuels: Part II—Woody biomass, bio-oils, gasification, and hydrogen, TAPPI Journal May 2020

ABSTRACT: This paper is the second of a two-part series on “green” lime kiln fuels. The first part of this work reviews the use of pulp mill and recovery byproducts as either full or partial replacement of oil or natural gas in the kiln. The second part reviews the use of various forms of woody biomass, bio-oils, gasification and hydrogen as potential carbon neutral or carbon-free lime kiln fuels. Several of these options require specialized burners to supply the fuel to the kiln and high-quality metallurgy to withstand the acidic conditions of the fuel.

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Open Access
Guest Editorial: Coating research addresses new product demands in response to global pandemic, TAPPI Journal November 2020

ABSTRACT: For all of us, the year 2020 has been one of significant challenge. Our communities, companies, institutions, organizations, and families have had to make many tough decisions and change our way of life as a result of the global pandemic.

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Open Access
Pigmented aqueous barrier coatings, TAPPI Journal November 2020

ABSTRACT: The desire for more sustainable packaging has led to the development of new packaging materials that are fiber based. Aqueous coatings are a pathway to improve the recyclability of these materials. Pigments used in these coatings can improve the performance of the coating and reduce cost while further improving the recyclability. Mineral pigments are also considered to be compost neutral. In this paper, we provide the reader a better fundamental understanding of the mechanisms by which pigments work in barrier coatings. A pigment’s mineralogy and physical characteristics are important to how it will perform, and there have been recent pigment developments that improve coating performance. This paper shows that some pigments are better than others in particular barrier applications. Also, pigmented base or pre-coats can be used to prepare the surface for more highly functional coatings that go on top, improving the barrier function of packaging material and reducing overall cost. Finally, the converting operation is of major importance in driving formulation choices for barrier applications.

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Open Access
Guest Editorial: Nonwovens industry responds to COVID-19 challenge, TAPPI Journal October 2020

ABSTRACT: The COVID-19 pandemic caused by the SARS-CoV-2 coronavirus has challenged the whole world to prepare for and respond to a health crisis. While the world had previously focused on addressing challenges such as climate change, income disparity, and peace, this novel coronavirus introduced a new set of challenges not seen in 100 years.