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Use of fines-enriched chemical pulp to increase CTMP strength, TAPPI Journal April 2021
ABSTRACT: In this study, fines-enriched pulp (FE-pulp)—the fine fraction of highly-refined kraft pulp—was benchmarked against highly-refined kraft pulp (HRK-pulp) as a strength agent in eucalyptus chemithermomechanical pulp (CTMP). Both the FE-pulp and the HRK-pulp were produced from unbleached softwood kraft pulp, and equal amounts of those strength agents were added to the original CTMP, as well as to washed CTMP, where most of the fines had been removed. The effects of the added strength agents were evaluated with laboratory handsheets.The FE-pulp proved to be twice as effective as HRK-pulp. Both HRK-pulp and FE-pulp increased the strength of the CTMP handsheets. The bulk of the handsheets decreased, however, as well as the drainability. The addition of 5% FE-pulp resulted in the same strength increase as an addition of 10% HRK-pulp, as well as the same decrease in bulk and CSF. For the handsheets of washed CTMP, the strengths were not measurable; the CTMP lost the sheet strength when the CTMP-fines content was reduced through washing. The reduced strength properties were compensated for by the addition of chemical pulp fines that proved to be an efficient strength agent. The addition of 5% FE-pulp restored the strength values, and at a higher bulk and higher drainability.
Journal articles
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Editorial: PFAS—Intersections with the pulp and paper industry, TAPPI Journal March 2021
ABSTRACT: At the 2019 PEERS Conference in St. Louis, I sat in on a talk concerning the use of fluoropolyomers for welding and reparing of Flexible pipe.
Journal articles
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Incorporation of post-consumer pizza boxes in the recovered fiber stream: Impacts of grease on finished product quality, TAPPI Journal March 2021
ABSTRACT: Grease and cheese contamination of used pizza boxes has led to misunderstanding and controversy about the recyclability of pizza boxes. Some collection facilities accept pizza boxes while others do not. The purpose of this study is to determine whether typical grease or cheese contamination levels associated with pizza boxes impact finished product quality. Grease (from vegetable oil) and cheese are essentially hydrophobic and in sufficiently high concentration could interfere with interfiber bonding, resulting in paper strength loss.Findings from this study will be used to determine the viability of recycling pizza boxes at current and future con-centrations in old corrugated containers (OCC) recovered fiber streams. These findings will also be used to inform the acceptability of pizza boxes in the recycle stream and educate consumers about acceptable levels of grease or cheese residue found on these recycled boxes.
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Extension of a steady-state chlorine dioxide brightening model for Z-ECF bleaching of softwood kraft pulps, TAPPI Journal March 2021
ABSTRACT: Earlier studies developed a steady-state model to predict the brightness and/or bleach consumption during the chlorine dioxide brightening (D1) of softwood pulps produced by conventional elemental-chlorine-free (ECF) sequences. This model relates the chlorine dioxide consumed to the brightness gains predicated upon an asymptotic D1 brightness limit, an incoming D1 pulp brightness, and an equation parameter (ß11). The current investigation examines the application of this model to ECF sequences that use ozone delignification (Z-ECF). Literature D1 data from various Z-ECF bleaching studies, which investigated OZ, OD0/Z, and OZ/D0 delignification, were fitted to the model. The ß11 parameter was found to be linearly correlated to the entering kappa number. Interestingly, this linear relationship was found to be identical to the relationships observed when modeling the D1 stage for conventional ECF and chlorine-based bleach sequences. Subtle differences in D1 brightening response in the model among the various bleach sequences are reflected by incoming pulp brightness (at the same kappa number). The current model is used to illustrate how alterations to Z-ECF delignification affect D1 brightening and chlorine dioxide consumption.
Journal articles
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Development of converging-diverging multi-jet nozzles for molten smelt shattering in kraft recovery boilers, TAPPI Journal March 2021
ABSTRACT: The effective shattering of molten smelt is highly desired in recovery boiler systems. Ideally, shatter jet nozzle designs should: i) generate high shattering energy; ii) create a wide coverage; and iii) minimize steam consumption. This study proposes a novel converging-diverging multi-jet nozzle design to achieve these goals. A laboratory setup was established, and the nozzle performance was evaluated by generating jet pressure profiles from the measurement of a pitot tube array. The results show that the shatter jet strength is greater with a large throat diameter, high inlet pressure, and a short distance between the nozzle exit and impingement position. Increasing the number of orifices generates a wider jet coverage, and the distance between the orifices should be limited to avoid the formation of a low-pressure region between the orifices. The study also demonstrates that an optimized converging-diverging multi-jet nozzle significantly outperformed a conventional shatter jet nozzle by achieving higher energy and wider coverage while consuming less steam.
Journal articles
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Black liquor evaporator upgrades— life cycle cost analysis, TAPPI Journal March 2021
ABSTRACT: Black liquor evaporation is generally the most energy intensive unit operation in a pulp and paper manufacturing facility. The black liquor evaporators can represent a third or more of the total mill steam usage, followed by the paper machine and digester. Evaporator steam economy is defined as the unit mass of steam required to evaporate a unit mass of water from black liquor (i.e., lb/lb or kg/kg.) The economy is determined by the number of effects in an evaporator train and the system configuration. Older systems use four to six effects, most of which are the long tube vertical rising film type. Newer systems may be designed with seven or even eight effects using falling film and forced circulation crystallization technology for high product solids. The median age of all North American evaporator systems is 44 years. Roughly 25% of the current North American operating systems are 54 years or older. Older systems require more periodic maintenance and have a higher risk of unplanned downtime. Also, older systems have chronic issues with persistent liquor and vapor leaks, shell wall thinning, corrosion, and plugged tubes. Often these issues worsen to the point of requiring rebuild or replacement. When considering the age, technology, and lower efficiency of older systems, a major rebuild or new system may be warranted. The intent of this paper is to review the current state of black liquor evaporator systems in North America and present a basic method for determining whether a major rebuild or new installation is warrant-ed using total life cycle cost analysis (LCCA).
Journal articles
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Editorial: Change, reality, and vision in the pulp and paper industry, TAPPI Journal February 2021
ABSTRACT: Change is inevitable and is a constant in our lives. Change is especially evident in this era of whirlwind, revolutionary break-throughs in communication and control technology. If nothing else, the past year has certainly made this clear.
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Modeling and parameter optimization of the papermaking processes by using regression tree model and full factorial design, TAPPI Journal February 2021
ABSTRACT: One of the major challenges in the pulp and paper industry is taking advantage of the large amount of data generated through its processes in order to develop models for optimization purposes, mainly in the papermaking, where the current practice for solving optimization problems is the error-proofing method. First, the multiple linear regression technique is applied to find the variables that affect the output pressure controlling the gap of the paper sheet between the rod sizer and spooner sections, which is the main cause of paper breaks. As a measure to determine the predictive capacity of the adjusted model, the coefficient of determination (R2) and s values for the output pressure were considered, while the variance inflation factor was used to identify and eliminate the collinearity problem. Considering the same amount of data available by using machine learning, the regression tree was the best model based on the root mean square error (RSME) and R2. To find the optimal operating conditions using the regression tree model as source of output pressure measurement, a full factorial design was developed. Using an alpha level of 5%, findings show that linear regression and the regression tree model found only four independent variables as significant; thus, the regression tree model demonstrated a clear advantage over the linear regression model alone by improving operating conditions and demonstrating less variability in output pressure. Furthermore, in the present work, it was demonstrated that the adjusted models with good predictive capacity can be used to design noninvasive experiments and obtain.
Journal articles
Magazine articles
Editorial: Agility and adaptation in a dynamic business world, TAPPI Journal January 2021
ABSTRACT: As we move into 2020, it's interesting to look back at the research topics that were covered in TAPPI Journal (TJ) the previous year. Members of the TJ editorial board organized diverse special issues on lignin, coating ,forming, and diverse papermaking and biorefinery topics, which are discussed in the following sections.
Journal articles
Magazine articles
Spraying starch on the Fourdrinier— An option between wet end starch and the size press, TAPPI Journal January 2021
ABSTRACT: Technology to apply suspensions of starch grains to the wet surface of paper, during the dewatering process, is reviewed. Though the technology is not new, it continues to attract the attention of papermakers as a means to increase bonding strength. Starch grains that are sprayed onto the wet-web of paper can be retained at levels exceeding what can be effectively added to the fiber suspension at the wet end. Unlike adding a starch solution at a size press, no additional drying capacity is required on the paper machine. To be effective, the starch needs to be able to swell and develop bonding during the paper drying process. Paperboard applications with recycled fibers appear to be a good fit. There is potential to increase bonding by processes that favor fuller gelatinization of the starch grains by the time the paper becomes dry.