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Journal articles
Open Access
On the design of corrugated boards: A new FEM modeling and experimental validation, TAPPI Journal August 2025

ABSTRACT: This study presents a simplified finite element modeling (FEM) approach suitable for large structures made of corrugated boards, such as customized packages, based on a homogenization method, which is combined with correction factors for internal mechanisms. The homogenization process reduces computational time by transforming flute geometries into equivalent elastic models. In large deformations and in the presence of contact for a given geometry, the effective elastic modulus in the thickness direction, as well as the effective thickness of the structure, are corrected by two statistical Weibull distributions representing the contact and buckling mechanisms in a corrugated board. The Weibull parameters are obtained via experimental analysis, and such a process is then validated. The results demonstrate that the statistical parameters (â1 = 0.14, â2 = 1.31) can be used for the simplistic representation of corrugated boards, being computationally efficient. This research contributes to the optimization of corrugated packaging design, specifically by simplifying FEM models for faster, yet equally accurate, simulations.

Journal articles
Open Access
Corrugated medium strength assessments in different flute structures, TAPPI Journal April 2026

ABSTRACT: Recent advancements in our ability to evaluate papers and our understanding of the mechanics of box failure have brought a renewed focus on measuring the performance of corrugated medium and an associated evolution of paper measurement approaches. This study evaluates the load curves, Hardness (where the fluted structure’s loading shifts away from an elastic response), and Concora medium crush test (CMT) values for a range of corrugated mediums in different common flute geometries. The shape of the load curve is a function of the geometry of the fluting profile and the relative stiffness of the paper, with smaller flutes and heavier papers reaching both the Hardness value and the ultimate load at lower deformation. Nonetheless, while the specific dynamics during the loading process vary, Hardness and CMT values correlate linearly between flute structures, even when testing specimens after different equilibration periods post-fluting. These correlations confirm the applicability of the standard A-flute CMT test to a broad range of papers and potential combined board flute structures, supporting quality assurance processes for medium production and optimization in corrugated board manufacturing.

Journal articles
Open Access
Presentation of a dry black liquor gasification process with direct causticization, TAPPI Journal March 2006

Presentation of a dry black liquor gasification process with direct causticization, TAPPI Journal March 2006

Journal articles
Open Access
Spraying starch to improve strength of containerboard produced from weak recycled furnish, TAPPI JOURNAL May 2013

Spraying starch to improve strength of containerboard produced from weak recycled furnish, TAPPI JOURNAL May 2013

Journal articles
Magazine articles
Pulp in a Frenzy, Paper360º, January/February 2018

Pulp in a Frenzy, Paper360º, January/February 2018

Journal articles
Magazine articles
TAPPI Journal Summaries, Paper360º July/August 2018

TAPPI Journal Summaries, Paper360º July/August 2018

Journal articles
Magazine articles
RISI’s 2018 European CEO of the Year, Paper360º March/April

RISI’s 2018 European CEO of the Year, Paper360º March/April 2018

Journal articles
Magazine articles
Progroup Turns 25, Paper360º March/April 2018

Progroup Turns 25, Paper360º March/April 2018

Journal articles
Magazine articles
The Trade War Threat Looms, Paper360º January/February 2019

The Trade War Threat Looms, Paper360º January/February 2019

Journal articles
Magazine articles
Automatic Dewiring Improves Safety at Sonoco Board Mill, Paper360º January/February 2019

Automatic Dewiring Improves Safety at Sonoco Board Mill, Paper360º January/February 2019