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Journal articles
Use of enzymes for reduction in refining energy - laboratory
Use of enzymes for reduction in refining energy - laboratory studies, TAPPI JOURNAL, November 2006
Journal articles
Image analytical monitoring of paper quality - a feasibility
Image analytical monitoring of paper quality - a feasibility study, TAPPI JOURNAL, November 2006
Journal articles
A tour of Scandinavian research facilities sparks ideas for cooperation, TAPPI JOURNAL, January 1998, Vol. 81(1)
A tour of scandinavian research facilities sparks ideas for cooperation, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
Case study: power company operates Alabama mill's 'energy island', TAPPI JOURNAL, January 1998, Vol. 81(1)
Case study: power company operates alabama mill's 'energy island', TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
Focusing on the future of paper machines, TAPPI JOURNAL, January 1998, Vol. 81(1)
Focusing on the future of paper machines, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
Influence of coating composition on web release in high speed film transfer coating, TAPPI JOURNAL, January 1998, Vol. 81(1)
Influence of coating composition on web release in high speed film transfer coating, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
The role of analytical winding dynamics in winder design, TAPPI JOURNAL, January 1998, Vol. 81(1)
The role of analytical winding dynamics in winder design, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
Tools of the hedging trade, TAPPI JOURNAL, January 1998, Vol
Tools of the hedging trade, TAPPI JOURNAL, January 1998, Vol. 81(1)
Journal articles
89APR177
MD microstriations in paper: a two-sided shrinkage phenomenon?, TAPPI JOURNAL April 1989
Magazine articles
Leveraging mill-wide big data sets for process and qualityimprovement in paperboard production, TAPPI Journal December 2024
Authors: Jianzhong Fu and Peter W. Hart | TAPPI J. 15(5): 309(2016) - ABSTRACT: The MWV mill in Covington, VA, USA, experienced a long term trend of increasing episodes of paper indents that resulted in significant quantities of internal rejects and production downtime. When traditional troubleshooting techniques failed to resolve the problem, big data analysis techniques were employed to help deter-mine root causes of this negative and increasingly frequent situation. Nearly 6000 operating variables were selected for a deep dive, multi-year analysis after reviewing mill-wide process logs and 60000+ PI tags (data points) collected from one of the major data historian systems at the MWV Covington mill. Nine billion data points were collected from November 2011 to August 2014. Strategies and methods were developed to format, clean, classify, and sort the various data sets to compensate for process lag time and to align timestamps, as well as to rank potential causes or indicators. GE Intelligent Platforms software was employed to develop decision trees for root cause analysis. Insights and possible correlations that were previously invisible or ignored were obtained across the mill, from pulp-ing, bleaching, and chemical recovery to the papermaking process. Several findings led the mill to revise selected process targets and to reconsider a step change in the drying process. These changes have exhibited significant impacts on the mill’s product quality, cost, and market performance. Mill-wide communications of the identified results helped transform the findings into executable actions. Several projects were initiated.