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Journal articles
Open Access
Editorial: Advancing the Digital Twin paradigm — From network mechanics to functional paper physics, TAPPI Journal March 2026

This Special Paper Physics Issue of TAPPI Journal serves as a critical bridge between the phenomenological observations shared at the last International Paper Physics Conference in Wuppertal, Germany, and the rigorous quantification required to realize the “Digital Twin” paradigm. This paradigm involves the creation of a virtual dynamic representation of a process that acts as a real-time counterpart of the actual one. We are particularly indebted to Jaan-Willem Simon of the University of Wuppertal, whose leadership was pivotal in translating the conference’s academic rigor into this scholarly collection.

Journal articles
Magazine articles
Open Access
Editorial: Concentrated content: TAPPI Journal special issues create research visibility, TAPPI Journal September 2024

You may have noticed that TAPPI Journal often brings readers special focused issues from time to time. Over the years, these issues have covered a range of topics, including wet-end technology, recovery cycle, foam forming, coating, additives, biorefinery, nanotechnology, lignin, pulping, recycling, university research, and more.

Journal articles
Editorial: Fundamental understanding enables new coating opportunities, TAPPI Journal January 2025

TAPPI's Coating, Printing, and Surface Enhancement (CPSE) Division pursues open exchange of technical information related to materials, equipment, and processes for the manufacture, quality control, and use of coated papers, paperboard, and other substrates. Much of this technical information is presented at sponsored conferences, including TAPPICon and the Advanced Coating Symposium. Based on feedback from these events, TAPPI Journal peer reviews the research from these events that adds significant value to the scientific community. In last year's November issue, we presented five peer-reviewed manuscripts based on presentations given at TAPPICon 2024.

Journal articles
Open Access
Improved barrier performance with microfibrillated cellulose, TAPPI Journal March 2025

ABSTRACT: In this work, the impact of microfibrillated cellulose (MFC) on the properties of water-based barrier coatings intended for food packaging have been explored. Commercially available MFC was used for improving the rheology and water retention of three different commercially available dispersion coatings (acrylic, styrene acrylic, and polylactic acid). Coatings were applied by rod to paper, and barrier properties were tested by measuring air permeability and water barrier properties. Results clearly showed that addition of MFC to water-based dispersion coatings improved the barrier performance of the final coatings.

Journal articles
Open Access
Application of AI-based approach to control the papermaking process, TAPPI Journal March 2025

ABSTRACT: This paper explores AI’s role in revolutionizing the pulp and paper industry, and specifically in predicting wet tensile strength (WTS) for specialty-grade papers. Leveraging eLIXA technology, a 90-day study achieved a 15% reduction in chemical dosage and an 80% decrease in wet tensile standard deviation. The real-time dosage prediction led to optimizing the wet strength resin (WSR) consumption and improved process reliability. The self-learning models exhibited adaptability to changing variables, ensuring their robustness. Overall, this study highlights AI’s transformative impact on efficiency, cost savings, and product quality within the dynamic landscape of papermaking. The approach used for wet strength optimization has been used to optimize other aspects of pulp and paper production.

Journal articles
Magazine articles
Open Access
Editorial: The road to sustainable packaging: New research on aqueous barrier coating, TAPPI Journal November 2022

Authors: Joel C. Panek and Peter W. Hart | ABSTRACT: This TAPPI Journal Special Coating Issue looks at hot topic research being done in coatings for paper and paperboard. We can feel the “earth shifting” in paper and paper-board packaging due to the strong call by consumers and brand owners for more sustainable and environmentally friendly options. This is the first TAPPI Journal Special Coating Issue to highlight efforts within the paper coating community to produce more sustainable packaging.

Journal articles
Magazine articles
Open Access
Editorial: Agility and adaptation in a dynamic business world, TAPPI Journal January 2021

ABSTRACT: As we move into 2020, it's interesting to look back at the research topics that were covered in TAPPI Journal (TJ) the previous year. Members of the TJ editorial board organized diverse special issues on lignin, coating ,forming, and diverse papermaking and biorefinery topics, which are discussed in the following sections.

Journal articles
Magazine articles
Open Access
Real-time monitoring of bubble size distribution in a foam forming process, TAPPI JOURNAL August 2019

ABSTRACT: Foam forming is an intricate option to lessen fiber flocculation and to get better energy and water efficiency when making fiber-based products. Developed during the 1970s, this approach has recently received renewed attention, mainly because it also offers possibilities to widen the fiber-based product portfolios with novel and more valuable products. In addition to air content, bubble size is the most important property of foam. Foam quality control is essential for building real-world foam forming processes. In this work, we show how bubble size can be monitored with direct optical imaging in real time in real process conditions, and how such analysis helps adjust foam quality and discover process faults in foam forming.

Journal articles
Magazine articles
Open Access
Editorial: Special coating issue contains highlighted works from TAPPICon 2023, TAPPI Journal November 2023

ABSTRACT: Did you know that TAPPI’s Coating and Graphic Arts Division has changed its name to Coating, Printing, and Surface Enhancement (CPSE) Division? This change occurred mid-year, as our members realized that the new name fits much better with the day-to-day workings of the Division, as well as the broader activities to functionalize and add value to paper and paperboard that continue to expand into new arenas.

Journal articles
Magazine articles
Open Access
Determining operating variables that impact internal fiber bonding using Wedge statistical analysis methods, TAPPI Journal November 2021

ABSTRACT: In this study, Wedge statistical analysis tools were used to collect, collate, clean up, plot, and analyze several years of operational data from a commercial paper machine. The z-direction tensile (ZDT) and Scott Bond tests were chosen as representative of fiber bond strength. After analyzing thousands of operational parameters, the ones with the most significant impact upon ZDT involved starch application method, starch penetration, and the amount of starch applied. Scott bond was found to be significantly impacted by formation and refining. Final calendering of the paper web has also shown an impact on internal fiber bonding.