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Effects of different ammonium lignosulfonate contents on the crystallization, rheological behaviors, and thermal and mechanical properties of ethylene propylene diene monomer/polypropylene/ammonium lignosulfonate composites, TAPPI Journal January 2020

ABSTRACT: Thermoplastic elastomer (TPE), made from ethylene propylene diene monomer (EPDM) and polypropylene (PP) based on reactive blending, has an excellent processing performance and characteristics and a wide range of applications. However, there are currently no reports in the literature regarding the usage of TPE in making composite boards. In this paper, EPDM, PP, and ammonium lignosulfonate (AL) were used as the raw materials, polyethylene wax was used as the plasticizer, and a dicumyl peroxide vulcanization system with dynamic vulcanization was used to make a new kind of composite material. This research studied the influences of the AL contents on the crystallization behaviors, rheological properties, thermal properties, and mechanical properties of the composites. The results showed that the AL content had a noticeable impact on the performance of the composite board. Accordingly, this kind of composite material can be used as an elastomer material for the core layer of laminated flooring.

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Synthesis of filtrate reducer from biogas residue and its application in drilling fluid, TAPPI Journal March 2020

ABSTRACT: Biogas residues (BR) containing cellulose and lignin are produced with the rapid development of biogas engineering. BR can be used to prepare the filtrate reducer of water-based drilling fluid in oilfields by chemical modification. BR from anaerobically fermenting grain stillage was alkalized and etherified by caustic soda and chloroacetic acid to prepare filtrate reducer, which was named as FBR. The long-chain crystalline polysaccharides were selected as dispersing agents (DA), and the water-soluble silicate was used as the cross-linking agent. After the hot rolling of FBR in saturated saltwater base mud for 16 h at 120°C, the filtration loss was increased from 7.20 mL/30 min before aging to 8.80 mL/30 min after aging. Compared with the commercial filtrate reducers, FBR had better tolerance to high temperature and salt, and lower cost.

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Probing the molecular weights of sweetgum and pine kraft lignin fractions, TAPPI Journal June 2021

ABSTRACT: The present investigation undertook a systematic investigation of the molecular weight (MW) of kraft lignins throughout the pulping process to establish a correlation between MW and lignin recovery at different extents of the kraft pulping process. The evaluation of MW is crucial for lignin characterization and utilization, since it is known to influence the kinetics of lignin reactivity and its resultant physico-chemical properties. Sweetgum and pine lignins precipitated from black liquor at different pHs (9.5 and 2.5) and different extents of kraft pulping (30•150 min) were the subject of this effort. Gel permeation chromatography (GPC) was used to determine the number average molecular weight (Mn), mass average molecular weight (Mw), and polydispersity of the lignin samples. It was shown that the MW of lignins from both feedstocks follow gel degradation theory; that is, at the onset of the kraft pulping process low molecular weight-lignins were obtained, and as pulping progressed, the molecular weight peaked and subsequently decreased. An important finding was that acetobromination was shown to be a more effective derivatization technique for carbohydrates containing lignins than acetylation, the technique typically used for derivatization of lignin.

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Evaluation of rice straw for purification of lovastatin, TAPPI Journal November 2021

ABSTRACT: Cholesterol synthesis in the human body can be catalyzed by the coenzyme HMG-CoA reductase, and lovastatin, a key enzyme inhibitor, can reduce hypercholesterolemia. Lovastatin can be obtained as a secondary metabolite of Aspergillus terreus ATCC 20542. In this study, rice straw of lignocellulose was used in aeration and agitation bath fermentation in a 1-L flask, and a maximal crude extraction rate of 473 mg/L lovastatin was obtained. The crude extract was treated with silica gel (230•400 mesh) column chromatography. Ethyl acetate/ethanol (95%) was used as the mobile phase, and isolation was performed through elution with various ethyl acetate/ethanol ratios. The highest production rate of 153 mg/L was achieved with ethyl acetate/ethanol in a ratio of 8:2. The lovastatin gained from the crude extract was added to 12 fractions treated with 0.001 N alkali, and acetone was then added. After 24 h of recrystallization at 4°C, the extract underwent high-performance liquid chromatography. The purity had increased from 25% to 84.6%, and the recovery rate was 65.2%.

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Utilization of kraft pulp mill residuals, TAPPI Journal February 2022

ABSTRACT: Kraft pulp mills produce on average about 100 kg of solid residuals per metric ton of pulp produced. The main types of mill waste are sludge from wastewater treatment plants, ash from hog fuel boilers, dregs, grits, and lime mud from causticizing plants and lime dust from lime kilns. Of these, about half is disposed of in landfills, which highlights the need and potential for waste recycling and utilization. Sludge is either incinerated in hog fuel boilers to generate steam and power or used in various forms of land application, including land spreading, composting, or as an additive for landfill or mine waste covers. The majority of hog fuel boiler ash and causticizing plant residues is landfilled. Alkaline residuals can be conditioned for use in land application, manufacture of construction materials, and production of aggregates for road work. This technical review summarizes residuals utilization methods that have been applied in pulp and paper mills at demonstration- or full-scale, and therefore may act as a guide for mill managers and operators whose goal is to diminish the costs and the environmental impact of waste management.

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Utilization of palm fiber as papermaking materials: Microscopic structure and chemical pulping, TAPPI Journal October 2022

ABSTRACT: The microscopic structure and pulping properties of palm fiber were explored. Soda cooking and sulfate cooking were conducted and compared in terms of physical strength of the obtained pulps. Sulfate pulp showed better performance than soda pulp, as indicated by the 23% higher tensile index, 49% higher tear index, and 36% higher burst index. To further elevate physical strength, long fibered pulp (LFP), namely commercial softwood sulfate pulp, was mixed with sulfate pulp of palm fiber at levels from 20% to 50%. At the blend level of 50%, tensile index of 52.13 Nœm/g, tear index of 15.63 mNœm2/g, and burst index of 3.42 kPaœm2/g were attained. The lignin in spent liquor from pulping was isolated and characterized. Soda lignin of palm fiber was mainly composed of guaiacyl and syringyl units, and showed weight-average molecular weight of 3616 g/mol.

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Co-pulping of Trewia nudiflora and Trema orientalis, TAPPI Journal June 2023

ABSTRACT: Trewia nudiflora, a fast-growing species, was evaluated as a pulpwood. The a-cellulose content of this species was 40.4% with a Klason lignin of 21.5%. It was characterized by shorter fibers with a thin cell wall. The pulp yield was 40% with a kappa number of 16 at the conditions of 18% active alkali charge and 30% sulfidity for 2 h cooking at 170°C. T. nudiflora was similar to Trema orientalis in anatomical, morphological, and chemical composition; therefore, mixed chips at a 50:50 mixture ratio were cooked under optimum conditions. The pulp yield of mixed chip cooking was 45.4% with a kappa number of 19.4. The tensile and tear index of T. nudiflora pulps were 64.8 Nœm/g and 11.5 kPaœm2/g at 35 °SR, respectively. The mixed chips, T. nudiflora, and T. orientalis pulps showed above 81% brightness when bleached by D0(EP)D1 sequence using 20 kg chlorine dioxide (ClO2)/ton of pulp.

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Dissolution of wood components during hot water extraction of spruce, TAPPI Journal May 2023

ABSTRACT: The purpose of this study was to investigate the autohydrolysis of softwood, which is the main chemical operation in both hot water extraction and steam explosion. Control of the process and monitoring its course were ensured by the careful choice of experimental setup and conditions: a milled spruce material was extracted in a small flow-through reactor to minimize degradation of the dissolved material and to enable analysis of the resulting liquors extracted at selected time points. The obtained liquid and solid fractions were analyzed for sugar composition and acetic acid concentration. The results showed that partially degraded hemicelluloses were extracted; hemicelluloses side chains were cleaved off and detected as monomers, while deacetylation was limited. Chain scissions of cellulose were observed as a result of autohydrolysis.

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Editorial: Special pulping and engineering issues of TAPPI Journal yield important recovery cycle research, TAPPI Journal June 2024

ABSTRACT: The June issue of TAPPI Journal, which is dominated by recovery cycle topics, is the last PEERS issue organized by Dr. Peter Hart, the former editor-in-chief who passed away this past May. Peter, who was heavily involved with TAPPI’s Pulp Manufacture Division and various pulping-related committees, also started working with conference technical program planning starting in 2005 with the Engineering, Pulping and Environmental (EPE) Conference, which was the precursor to the more recent Pulping, Engineering, Environmental, Recycling and Sustainability (PEERS) Conference. He was also involved with other conference planning, including that for the International Pulp Bleaching Conference. In addition, Peter was a yearly attendee of such conferences starting as far back as 1990.

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Factors affecting deposit formation in foul condensate stripping systems, TAPPI Journal June 2024

ABSTRACT: In kraft pulp mills, foul condensates are often steam-stripped to produce clean condensate for use as process water. The formation of organic deposits in the stripped condensate is a common problem. A systematic study was conducted to examine the deposit composition and the most likely operating parameters responsible for stripped condensate contamination experienced at a kraft mill in Brazil. Daily averaged data of 170 operating parameters over a 15-month period were analyzed by means of multivariate discriminant analysis and random forest classification analysis. The results showed that the deposit formation is related to high temperature, pressure, and dry solids operations in various evaporator effects. These conditions, combined with the poor demisting efficiency in these effects, may have increased black liquor carryover mist in the vapor. Deposit formation also appeared to be related to increased throughput of the foul condensate stripping system and increased pressure in the stripper. Results of Fourier transform infrared spectroscopy (FTIR) and pyrolysis-gas chromatography mass spectrometry (Py-GCMS) analyses show that the deposit consists of mostly organic matter that likely originated from wood extractives and lignin.