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Nanocellulose in Japan: An industrial perspective, TAPPI Journal April 2019

ABSTRACT: With the maturing of Japan’s economy, domestic demand for paper and paperboard is more likely to level off in the long term. Japanese paper companies are accelerating overseas production, especially in the emerging Asian markets, while strengthening competitiveness of domestic mills and developing new products. In Japan, we have always focused on emerging technologies and driving innovation in the pulp and paper industry. As a business definition, innovation does not equal innovative technology. Innovative technology can become innovation only when it is commercialized and used in industry.

Large data set analysis to determine refiner plate total cost of ownership, TAPPI Journal June 2019

ABSTRACT: Efficient process data storage and its subsequent analysis are vital to the profitable operation of a paper mill. An evaluation of refiner plate performance was conducted for an integrated paper mill. Trials with two new plate patterns were compared with the incumbent pattern; the goal was to increase refiner plate life. Plate life increased with both new design patterns, and the mill selected one of the two new choices. However, addi-tional impacts to paper machine performance and mill maintenance costs were not considered in the selection deci-sion. A large data set analysis tool was used to identify unrealized savings of 1.5% with reduced fiber usage (basis weight) on the paper machine’s most prevalent grade. The large data analysis indicated that this unrealized benefit with the alternate plate design was not attainable with the chosen plate design.

Activated carbon from potassium hydroxide spent liquor lignin using phosphoric acid, TAPPI JOURNAL February 2018

Activated carbon from potassium hydroxide spent liquor lignin using phosphoric acid, TAPPI JOURNAL February 2018

Guest Editorial: China’s State Key Laboratory of Pulp and Paper Engineering, TAPPI JOURNAL March 2018

Guest Editorial: China’s State Key Laboratory of Pulp and Paper Engineering, TAPPI JOURNAL March 2018

A fast and non-destructive alternative to the burnout method for paperboard quality inspections using phase-contrast X-ray imaging, TAPPI Journal February 2023

The evolution of reel statistical methods, TAPPI Journal June 2019

ABSTRACT: Multiple statistical methods for calculating the variance partition analysis (VPA) of reel data have existed for decades. In the paper industry, VPA is also commonly known as reel statistics. VPA commonly consists of total variance (TOT) that is then divided into three components: cross direction (CD), machine direction (MD), and residual (RES). A common mathematical procedure is referred to as ANOVA (analysis of variance). TAPPI Standard Test Method T 545 “Cross-machine grammage profile measurement (gravimetric method)” addresses paper testing and includes the ANOVA equations that have also been used to analyze scanning data.In the 1990s, TAPPI published TIP 1101-01 “Calculation and partitioning of variance using paper machine scanning sensor measurements,” which contained simple formulas that were easy to implement and could be used by a nov-ice to generate statistics on a spreadsheet. All involved quality control system (QCS) suppliers agreed to support this common method in their QCS. TIP 1101 was recently revised, and this paper concerns the analysis of data collected from a scanning sensor in a QCS and the creation of a common method for the calculation of reel statistics by TAPPI’s Process Control Division.

Size distribution analysis of microstickies treated by enzyme mixtures in papermaking whitewater, TAPPI Journal March 2019

ABSTRACT: Microstickies present a formidable challenge for papermakers. Many strategies have been explored o control them. Enzyme treatment is a promising technology, but the mechanism of its action has not been determined, thus inhibiting further application of this new technology. This study investigated characteristics and size distributions of microstickies treated by esterase-cellulase mixtures. Determination of particle size and number was accomplished using a modified flow cytometer, which combined streaming capillary flow, laser-based particle size analysis and fluorescent dye tracing. The results showed that treatment of samples with enzyme mixtures induced size reduction of the larger microstickies. This effect was most dramatic for 1:1 ratios of esterase to cellulase. The treated particles were more stable than untreated ones. The smaller microstickies treated with some ratios of esterase and cellulase tended to aggregate over time.

Bleaching optimization at WestRock mill in Covington, Virgi

Bleaching optimization at WestRock mill in Covington, Virginia, TAPPI JOURNAL September 2016

Using white liquor as the alkali source in oxygen delignific

Using white liquor as the alkali source in oxygen delignification, TAPPI JOURNAL September 2016

Mechanistic aspects of nanocellulose–cationic starch–colloidal silica systems for papermaking, TAPPI Journal February 2023

ABSTRACT: Optimization of a chemical additive program for a paper machine can require attention to both colloidal charges and kinetic effects. This work considered an additive program with two negatively charged substances (nanofibrillated cellulose [NFC] and colloidal silica) and two positively charged items (cationic starch and cationic acrylamide copolymer retention aid). Results were shown to depend on charge interactions; however, that clearly was not the whole story. Some findings related to cationic demand, dewatering, fine-particle retention, and flocculation among fibers were best explained in terms of at least partly irreversible complexation interactions between the charged entities. Adjustments in ratios between oppositely charged additives, their sequences of addition, and effects of hydrodynamic shear levels all affected the results. In general, the most promising results were obtained at a cationic starch level of 0.25% to 0.5% based on sheet solids in systems where the cationic starch was used as a pretreatment for NFC.