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Journal articles
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Editorial: Foam forming: Technology of many opportunities, TAPPI JOURNAL August 2019

ABSTRACT: Over the past ten years, the forest sector has faced big changes due to the decreased demand of printing papers and the fast growth in packaging and tissue products. Weekly news on the marine waste problem and global warming have raised public awareness and stimulated increased interest in bio-based materials, chemicals, and fuels.

Journal articles
Magazine articles
Open Access
Effects of lignin chemistry on oxygen delignification performance, TAPPI JOURNAL July 2018

Effects of lignin chemistry on oxygen delignification performance, TAPPI JOURNAL July 2018

Journal articles
Magazine articles
Open Access
Rheological characteristics of platy kaolin, TAPPI JOURNAL September 2019

ABSTRACT: Platy kaolin can provide significant value in the coating of paper and paperboard. It can be used in multiple applications and can provide benefits such as titanium dioxide (TiO2) extension, smoothness improvement, improved print gloss or ink set rates, calendering intensity reduction, and improved barrier properties. It is not a pigment that can be simply substituted for traditional hydrous kaolin without some adjustment to the coating formulation. These adjustments can be as simple as reducing solids, but may require binder changes as well. The coater setup may need to be adjusted because of the unique rheological behaviors these pigments exhibit.The unique rheological characteristics of platy kaolin are explored here. Measurements of the water retention of platy kaolin containing coatings confirm that water retention is not reduced in comparison to more blocky kaolin pigments, despite the lower coating solids at which they need to be run. This means that the rheological characteristics are the most important in understanding the runnability. An extensive analysis reveals some unique behaviors that need to be understood when utilizing these materials. Viscoelastic measurements indicate that, for this binder system, Tan d is mainly a function of solids. This may explain how weeping is initiated on a blade coater. The degree of shear thinning behaviors is investigated using the Ostwald de-Waele power law. The immobilization point was determined using the Dougherty-Krieger equation and related to the work of Weeks at the University of Maine on blade coater runnability. An indirect measure of particle shape and size synergy is also demonstrated using the Dougherty-Krieger equation parameters.

Journal articles
Magazine articles
Standards
Open Access
Relating bending stiffness measurements across various free span lengths, TAPPI Journal August 2020

ABSTRACT: Bending stiffness should be an intrinsic property of a material, so it is puzzling that the TAPPI Standard Test Method T 836 “Bending stiffness, four point method” specifies span lengths when testing different types of corrugated fiberboard. These specified spans often limit the samples that can be measured with this method. To better understand the relationship between bending stiffness and span length, we performed measurements on a range of materials at different spans. The results provide a practical tool enabling comparison of bending stiffness measurements made at various span lengths. Additionally, this note discusses several areas that could serve as the foundation for more fundamental work exploring the bending behavior of corrugated board.

Journal articles
Magazine articles
Open Access
Key material properties in crease cracking of kraft paper, TAPPI Journal February 2021

ABSTRACT: Crease cracking of paperboard is important to control for the appearance and structural integrity of packages. Crease cracking is affected by creasing operation variables, as well as the physical properties of the paperboard. However, the effects of the physical properties are not clearly known. The objectives of this work were to identify the key material properties that affect crease cracking and to clarify the effects of fiber composition and starch. Laboratory sheets were produced from bleached and refined softwood and hardwood commercial pulp at grammage and thicknesses that match a typical paperboard. To mimic papermaking operations, surface starch was applied via a bench-top size press. The sheets were creased in the lab over a range of penetration depths, and reverse-side cracking was measured. The results showed that less reverse-side cracking was correlated with higher tensile post-peak energy, a lower bending stress, and a lower z-direction (ZD) stiffness. The tensile post-peak energy is a measure of the resistance to crack growth via fiber-bridging. The bending force and the ZD stiffness influence the forces that create cracks. It was observed that decreasing the ratio of hard-wood-to-softwood content and reducing the amount of starch would both decrease crease cracking.

Journal articles
Magazine articles
Open Access
Kinetics of sulfur dioxide-alcohol-water (SAW) pulping of su

Kinetics of sulfur dioxide-alcohol-water (SAW) pulping of sugarcane straw (SCS), TAPPI JOURNAL June 2017

Journal articles
Magazine articles
Open Access
Drying characteristics of biosludge from pulp and paper mill

Drying characteristics of biosludge from pulp and paper mills, TAPPI Journal August 2017

Journal articles
Magazine articles
Open Access
Editorial: TAPPI Standards development: Authors and reviewers are welcome, TAPPI Journal July 2021

ABSTRACT: Readers of TAPPI Journal (TJ) and those involved with R&D and process and product quality will be familiar with TAPPI Standard Test Methods. These test methods are necessary for validating research and ensuring the quality of end products. In addition to test methods, TAPPI also publishes information that isn’t directly related to test methods, such as technical information and definitions, which include specifications, guidelines, and glossaries. All Standards information is developed with the consensus of a technical working group that adheres to set procedures.

Journal articles
Magazine articles
Open Access
Addressing production bottlenecks and brownstock washer optimization via a membrane concentration system, TAPPI Journal July 2021

ABSTRACT: Advancements in membrane systems indicate that they will soon be robust enough to concentrate weak black liquor. To date, the economic impact of membrane systems on brownstock washing in kraft mills has not been studied and is necessary to understand the viability of these emerging systems and their best utilization.This study investigated the savings that a membrane system can generate related to brownstock washing. We found that evaporation costs are the primary barrier for mills seeking to increase wash water usage. Without these additional evaporation costs, we showed that our hypothetical 1000 tons/day bleached and brown pulp mills can achieve annual savings of over $1.0 MM when operating at higher dilution factors and fixed pulp production rate. We then investigated the impact of increasing pulp production on mills limited by their equipment. In washer-limited mill examples, we calculated that membrane systems can reduce the annual operating cost for a 7% production increase by 91%. Similarly, in evaporator-limited mill examples, membrane systems can reduce the annual operating cost for a 7% production increase by 86%. These results indicated that membrane systems make a production increase significantly more feasible for these equipment-limited mills.

Journal articles
Magazine articles
Open Access
New learnings and strategies for meeting future recovery boiler particulate emission limits with existing electrostatic precipitators, TAPPI Journal June 2021

ABSTRACT: It is foreseeable that recovery boiler particulate emission limits in the United States and Canada will continue to get more stringent with time. Because of this, continued improvement of emission control equipment, as well as a better understanding of how operating parameters affect performance, are necessary. Although electrostatic precipitators (ESPs) are often viewed as a mature technology, many improvements in ESP technology continue to be developed. In recent years, academic efforts have improved the understanding of recovery boiler operating conditions on ESP performance. Additionally, advancements in materials, power supplies, and design continue to improve the efficiency and reliability of ESPs.This paper discusses how recovery boiler and electrostatic precipitator (ESP) operating factors affect ESP perfor-mance based on process simulations and practical experience, and how these learnings can be implemented to improve future operation of existing ESPs.