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Journal articles
Voith Successfully Rebuilds Stora Enso's PM 6 Into the Largest XcelLine Board Machine in Europe

Voith, the leading full-line supplier, has successfully completed the PM 6 rebuild project for Stora Enso in the northern-most university city in Europe, Oulu in northern Finland. The modernized plant will now achieve an impressive annual capacity of 750,000 tons of high-quality folding boxboard and coated kraft back (CKB), at a wire width of 9,000 mm.

Journal articles
Open Access
A method to produce paperboard with a lightweight low-density coating, TAPPI Journal November 2025

ABSTRACT: In this work, a method is described in which a coating layer is produced that consists of a network of bubble-shaped air-filled voids within the coating. This is accomplished by instantaneously flash-drying all the water in the coating as it exits the application nip. The nip is formed between a polished chrome drum and a deformable press roll. The combination of the drum temperature, nip pressure, and nip width allow for sufficient energy to be transferred to the coating to completely flash-dry the coating material. The pressure within the nip is sufficient to allow the coating to superheat within the nip, then flash boil as it exits the nip. This boiling effect and resulting expansion are constrained by the roll surface, resulting in a coated surface that mirrors the polished chrome surface. The coating immobilizes while in the process of boiling, which preserves the bubble structure. With a coat weight of 5 g/m2, a flat, smooth surface is produced. This process was scaled up to a mill production machine layout and run at speeds as high as 450 m/min.

Journal articles
Open Access
Effect of pulp refining on thixotropy of cellulose fiber suspensions, TAPPI Journal September 2025

ABSTRACT: This paper presents results on the thixotropic behavior of low-consistency bleached eucalyptus fiber suspensions that had been mechanically treated. The pulps were refined in a PFI mill at different numbers of revolutions (0, 3000, and 6000) to study the effect of refining intensity on the viscosity time-response of fiber suspensions. In steady rheological tests, all the suspensions exhibited shear thinning behavior and no significant differences were observed after mechanical treatment. Stepwise experiments showed that viscosity continuously increased with time when shear rate was suddenly reduced. Additionally, a delay in time evolution of viscosity was observed as the pulp was more refined. A stretched exponential model was fitted to the experimental results of viscosity.

Journal articles
Magazine articles
Open Access
Wheat straw as an alternative pulp fiber, TAPPI Journal December 2024

Author: Peter W. Hart | TAPPI J. 19(1): 41(2020) - ABSTRACT: The desire to market sustainable packaging materials has led to an interest in the use of various fiber types as a raw material. It has been suggested that the use of annual crops for partial replacement of wood fiber would result in more sustainable products. Several life cycle analyses (LCA) have been performed to evaluate these claims. These LCAs provided conflicting and contradictory results because of the local conditions and the specific pulping processes investigated. Selected LCAs are reviewed and the underlying reasons for these conflicting results are analyzed.

Journal articles
Magazine articles
Open Access
Review of coating cracking and barrier integrity on paperboard substrates, TAPPI JournalDecember 2024

Authors: Joel C. Panek and Peter W. Hart | TAPPI J. 21(11): 589(2022) - ABSTRACT: Barrier packaging formats are major growth areas for the pulp and paper industry. It is technically challenging to maintain barrier properties during converting and end-use applications. Improved manufacturing capabilities and coating formulation knowledge will help maintain barrier integrity and enable growth of barrier products in challenging applications. These improvements will accelerate product development and commercialization, and allow faster response to product performance issues such as cracking. The literature on coating cracking provides knowledge mostly on the effects of coating formulations and to a lesser extent on substrate effects. Despite a large number of publications dedicated to coating failures, the approach to improve coating cracking remains empirical, and the transferability between studies and to real life applications has not been well established. Model development that successfully predicts commercial performance is in its infancy. However, some of these simplified models do a fairly good job predicting experimental data. The current work reviews the state of understanding as regards coating and barrier cracking and highlights the need for more research on cracking and barrier integrity.

Journal articles
AI Generates Ideas for Packaging Design

Metsä Board is exploring ways to use artificial intelligence in packaging design. Metsä Board's packaging design team has been testing the use of AI in packaging design, and Northern Lights Oat Meal is an example.

Journal articles
Kemira to Expand Paper and Board Chemical Capacity in Thailand

Kemira will make a multi-million Euro investment in multiple production line expansion of strength chemical agents for paper, board and tissue at its Wellgrow site in Thailand.

Journal articles
James Cropper Appoints Paul Barber As Managing Director Of Paper & Packaging

James Cropper, the global market leader in Paper & Packaging and Advanced Materials, has announced that Paul Barber has joined as Managing Director of Paper & Packaging.

Journal articles
Valmet to Supply Two Winders to Wuzhou Special Paper in China

Valmet is to supply two OptiWin Drum two-drum base winders to Wuzhou Special Paper’s paper machine PM 21 in China. This new order follows the customer’s previous winder order, announced in July 2024. The target of this latest investment is to have high-technology winders that can meet the paper machine’s high capacity and quality objectives.

Journal articles
ANDRITZ Strengthens its Position in the Tissue and Paper Industry by Acquiring A.Celli Paper

International technology group ANDRITZ has signed an agreement to acquire the Italian company A.Celli Paper.