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Understanding the energy and emission implications of new technologies in a kraft mill: Insights from a CADSIM Plus simulation model, TAPPI Journal June 2024
ABSTRACT: Kraft mills play a vital role in energy transition because they have significant potential to reduce their own energy utilization and produce energy/products to decarbonize other sectors. Through biomass combustion and potential biogenic carbon emissions capture, these mills can contribute to offsetting emissions from other sectors. This research investigates the departmental and cross-departmental implications of technology upgrades on energy, steam, emissions, water, and chemicals using a CADSIM Plus simulation model. The model provides a comprehensive analysis of mass and energy balances, offering valuable insights into the benefits and limitations of each technology. The model facilitates scenario analysis and comparisons of process configurations, enabling data-driven decision-making for sustainable and competitive operations. Six high-impact technologies, including additional evaporator effects, weak black liquor membrane concentration, belt displacement washer for brownstock washing, oxygen delignification, and improvements to the pulp machine shoe press and vacuum pumps, are evaluated. Individual technologies resulted in energy savings of 1.2% to 5.4%, biomass consumption reductions of 8.6% to 31.6%, and total emissions reductions of 1.6% to 5.9%. Strategic decision-making must consider existing mill limitations, future technology implementation, and potential production increases. Future research will explore product diversification, biorefineries, and pathways to achieve carbon-negative operations, aiming to reduce emissions and secure a competitive future for kraft mills.
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Recent advances in lignin-based polyurethanes, TAPPI JOURNAL
Recent advances in lignin-based polyurethanes, TAPPI JOURNAL April 2017
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Toward valorization of lignin: characterization and fast pyr
Toward valorization of lignin: characterization and fast pyrolysis of lignin recovered from hot-water extracts of electron-beam irradiated sugar maple, TAPPI JOURNAL April 2017
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Guest Editorial: The next act for nonwovens, TAPPI JOURNAL A
Guest Editorial: The next act for nonwovens, TAPPI JOURNAL August 2017
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Visual discrimination of hygiene tissue softness in the abse
Visual discrimination of hygiene tissue softness in the absence of haptic feedback, TAPPI JOURNAL August 2017
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Modeling the influence of forming fabric structure on vacuum
Modeling the influence of forming fabric structure on vacuum box dewatering, TAPPI JOURNAL August 2017
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Fractional pulping of packaging board in high consistency drum pulping, TAPPI JOURNAL February 2017
Fractional pulping of packaging board in high consistency drum pulping, TAPPI JOURNAL February 2017
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Editorial: Planning for 2017 PEERS Conference: Maximizing success through innovation, TAPPI JOURNAL January 2017
Editorial: Planning for 2017 PEERS Conference: Maximizing success through innovation, TAPPI JOURNAL January 2017
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Physical handsheet properties of pulp furnishes containing attritor-treated fibers, TAPPI JOURNAL January 2017
Physical handsheet properties of pulp furnishes containing attritor-treated fibers, TAPPI JOURNAL January 2017
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Investigation on the recycling of sulfuric acid from pretreatment of cellulose for nanocellulose preparation, TAPPI JOURNAL February 2020
ABSTRACT: Sulfuric acid is often used to pretreat cellulose prior to homogenization and conversion to nanocellulose. It would be economically significant to reuse the acid to close the overall value chain loop. The target of this work was to investigate the effect of recovery and recycling frequency of sulfuric acid from the pretreatments on the pretreatment yield of water-insoluble cellulose solid residue, and to explore the relationship between the nanocellulose size prepared by recovery of acid and number of cycles. The surface properties of the nanocelluloses were measured, including content of sulfate groups, absolute zeta potential, crystallinity, and thermal stability.