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Understanding the energy and emission implications of new technologies in a kraft mill: Insights from a CADSIM Plus simulation model, TAPPI Journal June 2024
ABSTRACT: Kraft mills play a vital role in energy transition because they have significant potential to reduce their own energy utilization and produce energy/products to decarbonize other sectors. Through biomass combustion and potential biogenic carbon emissions capture, these mills can contribute to offsetting emissions from other sectors. This research investigates the departmental and cross-departmental implications of technology upgrades on energy, steam, emissions, water, and chemicals using a CADSIM Plus simulation model. The model provides a comprehensive analysis of mass and energy balances, offering valuable insights into the benefits and limitations of each technology. The model facilitates scenario analysis and comparisons of process configurations, enabling data-driven decision-making for sustainable and competitive operations. Six high-impact technologies, including additional evaporator effects, weak black liquor membrane concentration, belt displacement washer for brownstock washing, oxygen delignification, and improvements to the pulp machine shoe press and vacuum pumps, are evaluated. Individual technologies resulted in energy savings of 1.2% to 5.4%, biomass consumption reductions of 8.6% to 31.6%, and total emissions reductions of 1.6% to 5.9%. Strategic decision-making must consider existing mill limitations, future technology implementation, and potential production increases. Future research will explore product diversification, biorefineries, and pathways to achieve carbon-negative operations, aiming to reduce emissions and secure a competitive future for kraft mills.
Magazine articles
Editor's Note: Monstrous marvels, TAPPI JOURNAL September 20
Editor's Note: Monstrous marvels, TAPPI JOURNAL September 2010
Magazine articles
Treatment efficiency of eucalypt kraft pulp bleaching effluents: influence of dissolved organic matter, SOLUTIONS! & TAPPI JOURNAL, April 2002 (128KB)
Treatment efficiency of eucalypt kraft pulp bleaching effluents: influence of dissolved organic matter, SOLUTIONS! & TAPPI JOURNAL, April 2002 (128KB)
Magazine articles
Barbara Dalpke: insights from a recent graduate, TAPPI JOURN
Barbara Dalpke: insights from a recent graduate, TAPPI JOURNAL, August 2002, Vol. 1(6) (144KB)
Magazine articles
Setting a limit, TAPPI JOURNAL, July 2002, Vol. 1(5) (52KB)
Setting a limit, TAPPI JOURNAL, July 2002, Vol. 1(5) (52KB)
Magazine articles
Graduate researcher profile: Lorraine Vander Wielen, TAPPI J
Graduate researcher profile: Lorraine Vander Wielen, TAPPI JOURNAL, December 2002, Vol. 1(10) (103KB)
Magazine articles
Using climate change policies for u.s. pulp and paper industry efficiency, TAPPI JOURNAL, July 2000, Vol. 83(7)
Using climate change policies for u.s. pulp and paper industry efficiency, TAPPI JOURNAL, July 2000, Vol. 83(7)
Magazine articles
Calcium based sulfur recovery process for kraft black liquor gasification - proof of concept', TAPPI JOURNAL, July 2000, Vol. 83(7)
Calcium based sulfur recovery process for kraft black liquor gasification - proof of concept', TAPPI JOURNAL, July 2000, Vol. 83(7)
Magazine articles
Evaluating treatment processes to reduce metals concentrations in pulp and paper mill wastewaters to extremely low values, TAPPI JOURNAL, April 2001, Vol. 84(4)
Evaluating treatment processes to reduce metals concentrations in pulp and paper mill wastewaters to extremely low values, TAPPI JOURNAL, April 2001, Vol. 84(4)
Magazine articles
Continuous dust measurement as an indication of sootblowing performance in a recovery boiler, TAPPI JOURNAL, May 2001, Vol. 84(5)
Continuous dust measurement as an indication of sootblowing performance in a recovery boiler, TAPPI JOURNAL, May 2001, Vol. 84(5)