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Prehydrolysis kraft pulping of jute cutting and caddis mixture for rayon production
ABSTRACT: Jute cutting, jute caddis, and cutting-caddis mixtures were prehydrolyzed by varying time and temperature to get about 90% prehydrolyzed yield. At the conditions of 170°C for 60 min of prehydrolysis, the yield for 100% jute cutting was 76.3%, while the same for jute caddis was only 67.9%. But with prehydrolysis at 150°C for 60 min, the yield was 90% for jute cutting, where 49.94% of original pentosan was dissolved and prehydrolysis of jute caddis at 140°C in 60 min yielded 86.4% solid residue. Jute cutting-caddis mixed prehydrolysis was done at 140°C for 30 min and yielded 92% solid residue for 50:50 cutting-caddis mixtures, where pentosan dissolution was only 29%. Prehydrolyzed jute cutting, jute caddis, and cutting-caddis mixtures were subsequently kraft cooked. Pulp yield was only 40.9% for 100% jute cutting prehydrolyzed at 170°C for 60 min, which was 10.9% lower than the prehydrolysis at 140°C. For jute cutting-caddis mixed prehydrolysis at 140°C for 45 min followed by kraft cooking, pulp yield decreased by 3.3% from the 100% cutting to 50% caddis in the mixture, but 75% caddis in the mixture decreased pulp yield by 6.7%. The kappa number 50:50 cutting-caddis mixture was only 11.3. Pulp bleachability improved with increasing jute cutting proportion in the cutting-caddis mixture pulp.
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Sources, collection, and handling of noncondensible gases in modern kraft pulp mills
ABSTRACT: This work describes and discusses sources of noncondensible gases (NCG) in modern kraft pulp mills and modern NCG collection from process units where odor emissions can occur if these gases are released to the surroundings. A mill-wide overview of NCG sources and collection in modern pulp mills is provided. Using modern practices, malodorous gases can be collected to the extent that a pulp mill is essentially odor free. The key to limiting complaint-causing odors is prevention of these emissions during process disturbances, equipment malfunctions, operator errors, and other unforeseen occurrences.
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Research needs for nanocellulose commercialization and applications
INTRODUCTION: This short review deals with some applications and research needs for nanocellulosic (NC) materials; primarily cellulose nanocrystals (CNC), cellulose nanofibers (CNF), and bacterial cellulose (BC). Whereas CNC and BC materials are fairly homogenous, CNF materials represent a wide sector of different materials, often with a high heterogeneity. This is due to different pretreatment methods (mechanical, chemical, enzymatic), woodbased or agricultural-based materials, delignification and bleaching procedures, etc. The purpose of this comprehensive review is not to discuss the various production methods, for which the reader may consult with a selected number of reviews [1-6]; thus, the focus is on practical applications. Practical applications and potential markets were also discussed some years ago by other investigators [7-8]. Upscaling and choice of pretreatment methods, as well as economic considerations and different business models, have also been discussed, along with: œ Toxicity and environmental issues [9-10] œ The complex characterization of cellulose nanomaterials [4] The reader should also be aware of new contenders to the three classic groups of cellulosic nanomaterials, which are already in a commercial phase. These include cellulose filaments [11-12] and materials from mechanical grinding processes [13], and these materials may be nanostructures or not, depending on our classification. Finally, as indicated by the editorial on p. 275, scientists are currently taking a deep dive into the fundamental features of nanocellulosic materials [14-15].
Journal articles
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Effects of preincubation on the gelatinization of cassava and corn starch suspensions containing sodium hydroxide as a main component of corrugating adhesives
ABSTRACT: Effects of the preincubation temperature and the caustic-ratio, the molar ratio of sodium hydroxide to starch glucose residue, on the gelatinization of cassava starch and corn starch suspensions were studied using differential scanning calorimetry in view of utilization for corrugating adhesives. The gelatinization temperature and enthalpy change of cassava starch suspensions after the preincubation at 30°C decreased as the caustic-ratio increased, similar to those of corn starch ones: The gelatinization starting temperature (Ts) decreased considerably more than the peak temperature and the conclusion temperature (Tc). Although Ts lowered and the width of gelatinization temperature expanded, compared with those of corn starch suspensions, the two starch suspensions with the same half gelatinization transition temperature showed similar gelatinization characteristics of almost the same Ts and Tc. During 1 h-preincubations at 30°C•50°C, the starch granules with Ts that were lowered considerably below each preincubation temperature by sodium hydroxide showed limited gelatinization. The gelatinization transition did not rapidly spread over the whole suspension, but progressed stepwise in response to the increase of the causticratio and the rise of the preincubation temperature. In a prolonged preincubation at a constant temperature, Ts gradually rose at higher caustic-ratios in which stepwise gelatinization commenced. Although the starch gelatinization was irreversible and not in a stable equilibrium state for a long time, we concluded that such stepwise gelatinization progress controlled the practical preparation and use of corrugating adhesives.
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Rheological characteristics of platy kaolin, TAPPI JOURNAL September 2019
ABSTRACT: Platy kaolin can provide significant value in the coating of paper and paperboard. It can be used in multiple applications and can provide benefits such as titanium dioxide (TiO2) extension, smoothness improvement, improved print gloss or ink set rates, calendering intensity reduction, and improved barrier properties. It is not a pigment that can be simply substituted for traditional hydrous kaolin without some adjustment to the coating formulation. These adjustments can be as simple as reducing solids, but may require binder changes as well. The coater setup may need to be adjusted because of the unique rheological behaviors these pigments exhibit.The unique rheological characteristics of platy kaolin are explored here. Measurements of the water retention of platy kaolin containing coatings confirm that water retention is not reduced in comparison to more blocky kaolin pigments, despite the lower coating solids at which they need to be run. This means that the rheological characteristics are the most important in understanding the runnability. An extensive analysis reveals some unique behaviors that need to be understood when utilizing these materials. Viscoelastic measurements indicate that, for this binder system, Tan d is mainly a function of solids. This may explain how weeping is initiated on a blade coater. The degree of shear thinning behaviors is investigated using the Ostwald de-Waele power law. The immobilization point was determined using the Dougherty-Krieger equation and related to the work of Weeks at the University of Maine on blade coater runnability. An indirect measure of particle shape and size synergy is also demonstrated using the Dougherty-Krieger equation parameters.
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Flow characteristics of drag-reducing natural bamboo fiber suspensions with minimal environmental load, TAPPI Journal September 2019
ABSTRACT: The reduction of pipe friction loss by adding drag-reducing agents has attracted attention as an aid to energy conservation. Drag-reducing agents induce drag reduction (DR) effects and should have a minimal environmental load, with natural resource-saving potential. This study demonstrates bamboo fiber as a drag-reducing agent that saves natural resources and has a low environmental load. Using pressure drop measurements, we report DR with suspensions of bamboo fibers with the average diameter of 13.3 µm and aspect ratio of 98.7. The maximum DR obtained in this experiment is 43% at the concentration of 4000 ppm and pipe diameter of 30 mm; DR is affected by the Reynolds number, suspension concentration, and pipe diameter. In addition, the bamboo fibers can be easily removed from the suspensions by filtration. We found that low-environmental-load bamboo fiber has DR effects like those of other fibers; its effects are greater than those of conventional synthetic fibers and wood pulp. Furthermore, it is resistant to mechanical degradation, recoverable, and recyclable. Therefore, DR effects can be selectively obtained by adding the fibers only when DR is needed; the fibers can then be collected when DR is no longer necessary. This method might greatly expand the application range of DR agents. The results demonstrate the usefulness of bamboo fibers as DR additives.
Journal articles
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How to use total dissolved solids measurements to evaluate the performance of diffuser washers—A mill study, TAPPI Journal April 2020
ABSTRACT: Various types of pulp washing equipment are available. Each washing device has a unique mechanical construction, and the washing principle is often a combination of dilution, thickening, and displacement washing. In this work, the performance of the pressure diffuser washer is studied. In stepwise trials, the effect of the feed and discharge consistencies on the performance of the diffuser was studied. The effect of the downward velocity of the screen on the pressure diffuser’s washing efficiency was also studied. The measurement of total dissolved solids (TDS) by a process refractometer was used as a wash loss measurement unit and the refractometer’s results were used in the calculations of standardized Nordén efficiency (E10) values. The chemical oxygen demand (COD) and conductivity values were also measured and their results compared to the TDS results.The results indicated that feed consistency has a significant effect on the performance and effectiveness of the diffuser washers in the mill. It can also be stated that when the downward velocity of the screen is adjusted to too high a level, the washing efficiency of the pressure diffuser decreases. As a conclusion from the mill tests, it can be stated that even small process parameter changes can provide enhanced diffuser washing at the beginning of the washing line, which has a direct effect on the performance of post-oxygen washing.
Journal articles
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A novel unit operation to remove hydrophobic contaminants, TAPPI Journal April 2020
ABSTRACT: For mills making paper with recovered fiber, removal of hydrophobic contaminants is essential for trouble-free operation of paper machines. Significant cost savings on paper machine operation can be achieved by reducing deposits, which results in better quality, reduced downtime, increased fiber yield, and reduced energy consumption. Bubble nucleation separation (BNS) is a relatively new process for removing hydrophobic particles. When vacuum is applied to a slurry, dissolved gas bubbles nucleate on hydrophobic particles and drag them to the surface for easy removal. We constructed a 16-L batch unit to evaluate the effect of operating parameters on removal of hydrophobic particles, using statistical design of experiments. These results were used to guide our design of a 16-L continuous unit. We tested this unit on laboratory and mill samples. The removal of 60%•80% of hydrophobic particles was achieved with a low reject rate of < 2%.Following on this success, we built a 200-L pilot unit and tested it in our pilot plant. With promising results there, we installed the pilot unit at a commercial paper recycling mill. Over the course of several mill trials, we showed that it was possible to remove a considerable amount of suspended solids from paper machine white water with less than 2% rejects. Unfortunately, due to the unit only treating 50 L/min and the mill flow being 12000 L/min, we were not able treat a sufficient portion of the white water to know whether a large-scale implementation of BNS would improve paper machine runnability.
Journal articles
Magazine articles
TAPPI Journal 2016 Best Research Paper Award: Mining Big Dat
TAPPI Journal 2016 Best Research Paper Award: Mining Big Data to improve pulping and papermaking operations, TAPPI JOURNAL April 2017
Journal articles
Magazine articles
Novel thin functional coatings for paper by foam coating, T
Novel thin functional coatings for paper by foam coating, TAPPI JOURNAL April 2017