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On-machine visible dirt measurement on moving sheets and the relationships to standard laboratory methods, TAPPI Journal August 2020
ABSTRACT: There has been a proliferation of new sensors to measure on-machine dirt specks that employ different technologies and methodologies to perform measurements. The differences in the on-machine technologies are discussed in terms of the TAPPI and ISO standard laboratory test methods with respect to dirt detection using light reflected from, or light transmitted through, the sheet. Also discussed are the requirements for measuring sta-tistically representative areas of the sheet; the difference between the dirt physical size and Equivalent Black Area (EBA) size; and the implication of these issues when specifying cleanliness acceptance criteria.This technical brief describes on-machine visible dirt measurement’s relationship to standard laboratory testing.
Journal articles
Magazine articles
Standards
Relating bending stiffness measurements across various free span lengths, TAPPI Journal August 2020
ABSTRACT: Bending stiffness should be an intrinsic property of a material, so it is puzzling that the TAPPI Standard Test Method T 836 “Bending stiffness, four point method” specifies span lengths when testing different types of corrugated fiberboard. These specified spans often limit the samples that can be measured with this method. To better understand the relationship between bending stiffness and span length, we performed measurements on a range of materials at different spans. The results provide a practical tool enabling comparison of bending stiffness measurements made at various span lengths. Additionally, this note discusses several areas that could serve as the foundation for more fundamental work exploring the bending behavior of corrugated board.
Journal articles
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Editorial: Kathleen Bennett: Opportunities for paper are pro
Editorial: Kathleen Bennett: Opportunities for paper are proliferating, TAPPI JOURNAL May 2016
Magazine articles
Leveraging mill-wide big data sets for process and quality i
Authors: Jianzhong Fu and Peter W. Hart | ABSTRACT: The MWV mill in Covington, VA, USA, experienced a long term trend of increasing episodes of paper indents that resulted in significant quantities of internal rejects and production downtime. When traditional troubleshooting techniques failed to resolve the problem, big data analysis techniques were employed to help deter-mine root causes of this negative and increasingly frequent situation. Nearly 6000 operating variables were selected for a deep dive, multi-year analysis after reviewing mill-wide process logs and 60000+ PI tags (data points) collected from one of the major data historian systems at the MWV Covington mill. Nine billion data points were collected from November 2011 to August 2014. Strategies and methods were developed to format, clean, classify, and sort the various data sets to compensate for process lag time and to align timestamps, as well as to rank potential causes or indicators. GE Intelligent Platforms software was employed to develop decision trees for root cause analysis. Insights and possible correlations that were previously invisible or ignored were obtained across the mill, from pulp-ing, bleaching, and chemical recovery to the papermaking process. Several findings led the mill to revise selected process targets and to reconsider a step change in the drying process. These changes have exhibited significant impacts on the mill’s product quality, cost, and market performance. Mill-wide communications of the identified results helped transform the findings into executable actions. Several projects were initiated.
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Editorial: PaperCon: A ten-year journey of papermaking excellence, TAPPI JOURNAL September 2018
Editorial: PaperCon: A ten-year journey of papermaking excellence, TAPPI JOURNAL September 2018
Journal articles
Magazine articles
Rewet in wet pressing of paper, TAPPI JOURNAL September 2018
Rewet in wet pressing of paper, TAPPI JOURNAL September 2018
Journal articles
Magazine articles
Regulatory and sustainability initiatives lead to improved polyaminopolyamide-epichlorohydrin (PAE) wet-strength resins and paper products, TAPPI JOURNAL September 2018
Regulatory and sustainability initiatives lead to improved polyaminopolyamide-epichlorohydrin (PAE) wet-strength resins and paper products, TAPPI JOURNAL September 2018
Journal articles
Magazine articles
From biorefineries to bioproducts: conversion of pretreated pulp from biorefining streams to lignocellullose nanofibers, TAPPI Journal April 2019
ABSTRACT: This study investigates the use of pretreatment and enzymatic hydrolysis side streams and conver-sion to lignocellulose nanofibers. We used a steam-exploded and partial enzymatic hydrolyzed hardwood pulp and an organosolv pretreated softwood pulp to prepare lignocellulose nanofibers (LCNF) via microfluidization. The ener-gies applied on fibrillation were estimated to examine the energy consumption levels of LCNF production. The ener-gy consumptions of the fibrillation processes of the hardwood LCNF production and the softwood LCNF production were about 7040-14080 kWh/ton and 4640 kWh/ton on a dry material basis, respectively. The morphology and dimension of developed hardwood and softwood LCNFs and the stability and rheological behavior of their suspen-sions were investigated and are discussed.
Journal articles
Magazine articles
Editorial: Foam forming: Technology of many opportunities, TAPPI JOURNAL August 2019
ABSTRACT: Over the past ten years, the forest sector has faced big changes due to the decreased demand of printing papers and the fast growth in packaging and tissue products. Weekly news on the marine waste problem and global warming have raised public awareness and stimulated increased interest in bio-based materials, chemicals, and fuels.
Journal articles
Magazine articles
Upscaling of foam forming technology for pilot scale, TAPPI JOURNAL August 2019
ABSTRACT: The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensat-ed for successfully through wet pressing.