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The use of hollow sphere pigments as strength additives in paper and paperboard coatings—Part 2: Optimization in paperboard formulations for opacity and strength, TAPPI Journal November 2020

ABSTRACT: This report aims to summarize the efforts in testing the properties of coatings for paperboard utilizing hollow sphere pigments (HSPs). HSPs are known to effectively scatter light and replace titanium dioxide (TiO2) in architectural coating formulations. The effect of the particle size and void fraction was evaluated, along with many coating parameters, including level of addition, binder chemistry, and blends of two HSPs. The small HSPs that have optimized voids for scattering light showed equivalent strength to the TiO2-containing control. The strength data was surprising, particularly the improvement in strength for coatings containing large particle size HSPs. Because of this increase in strength, four parts of binder could be removed, which allowed for higher brightness while not compromising other properties, including hot melt glueability. These trends held true using different binder chemistries (styrene acrylic, vinyl acrylic, and styrene butadiene). Upon refining the formulations further, blends of two HSPs showed further benefit.

Journal articles
Magazine articles
Open Access
Improving paper wet strength via increased lignin content and hot-pressing temperature, TAPPI JOURNAL October 2020

ABSTRACT: It is known that the strength properties of wood-based paper materials can be enhanced via hot-pressing techniques. Today, there is a desire not only for a change from fossil-based packaging materials to new sustainable bio-based materials, but also for more effective and eco-friendly solutions for improving the dry and wet strength of paper and board. Against this background, hot pressing of paper made from high yield pulp (HYP), rich in lignin, becomes highly interesting. This study investigated the influence of pressing temperature and native lignin content on the properties of paper produced by means of hot pressing. Kraft pulps of varied lignin content (kappa numbers: 25, 50, 80) were produced at pilot scale from the same batch by varying the cooking time. We then studied the effect of lignin content by evaluating the physical properties of Rapid Köthen sheets after hot pressing in the temperature range of 20°C•200°C with a constant nip pressure of 7 MPa. The pilot-scale cooked pulps were compared with reference samples of mill-produced northern bleached soft-wood kraft (NBSK) pulp and mill-produced chemithermomechanical pulp (CTMP).Generally, the results demonstrated that lignin content had a significant effect on both dry and wet tensile index. All of the pilot cooked pulps with increased lignin content had a higher tensile index than the reference NBSK pulp. To obtain high tensile index, both dry and wet, the pressing temperature should be set high, preferably at least 200°C; that is, well above the glass transition temperature (Tg) for lignin. Moreover, the lignin content should prefera-bly also be high. All kraft pulps investigated in this study showed a linear relationship between wet strength and lignin content.

Journal articles
Magazine articles
Open Access
Crossflow filtration of green liquor for increased pulp production, improved green liquor quality, and energy savings, TAPPI JOURNAL October 2020

ABSTRACT: A new green liquor filtration system has been installed and commissioned at the Ence pulp mill in Pontevedra, Spain. The filtration system is based on microfiltration and was developed in collaboration with the KTH Royal Institute of Technology in Stockholm, Sweden. The patented method for efficient purification of green liquor decreases the non-process element (NPE) content by providing more efficient solids/liquid separation, reducing energy and chemical consumption in pulp mills and increasing production capacity by eliminating certain capacity bottlenecks. The process has been continuously tested at the Aspa Bruk Mill outside Askersund, Sweden, since 2013. The technology has proven to create nearly particulate-free green liquor during the purification process. The technology can also be used to polish white liquor to provide higher pulp quality.To provide for a simple and cost-effective installation, the system was designed as a skid-mounted unit that is pre-piped, instrumented, and tested before shipment. The system is modular and allows for easy expansion of capacity. This paper discusses the process design, process integration, and startup of the new system, along with experiences from the first months of operation.

Journal articles
Magazine articles
Open Access
Editorial: Steve Ottone: New coating expert for TJ, TAPPI JO

Editorial: Steve Ottone: New coating expert for TJ, TAPPI JOURNAL April 2013

Journal articles
Magazine articles
Open Access
Guest Editorial: Terry Bliss: Editorial board member "extrem

Guest Editorial: Terry Bliss: Editorial board member "extreme", TAPPI JOURNAL May 2012

Magazine articles
Open Access
F. keith hall earns honors for distinguished service, TAPPI

F. keith hall earns honors for distinguished service, TAPPI JOURNAL, March 1999, Vol. 82(3)

Magazine articles
Open Access
Martin sees people as key to fraser's success, TAPPI JOURNAL

Martin sees people as key to fraser's success, TAPPI JOURNAL, May 1999, Vol. 82(5)

Magazine articles
Open Access
Driving for the top at port hawkesbury, TAPPI JOURNAL, May 1

Driving for the top at port hawkesbury, TAPPI JOURNAL, May 1999, Vol. 82(5)

Magazine articles
Open Access
TAPPI JOURNAL November 1999; Vol. 82; No. 11 - 1999 Coating

TAPPI JOURNAL November 1999; Vol. 82; No. 11 - 1999 Coating and Graphic Arts Conference, TAPPI JOURNAL, November 1999, Vol. 82(11)

Magazine articles
Open Access
TAPPI JOURNAL November 1999; Vol. 82; No. 11 - Industry Lead

TAPPI JOURNAL November 1999; Vol. 82; No. 11 - Industry Leaders: George Glatfelter Keeps Family-led Company Focused and Committed, TAPPI JOURNAL, November 1999, Vol. 82(11)