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Journal articles
Magazine articles
Open Access
Real-time monitoring of bubble size distribution in a foam forming process, TAPPI JOURNAL August 2019

ABSTRACT: Foam forming is an intricate option to lessen fiber flocculation and to get better energy and water efficiency when making fiber-based products. Developed during the 1970s, this approach has recently received renewed attention, mainly because it also offers possibilities to widen the fiber-based product portfolios with novel and more valuable products. In addition to air content, bubble size is the most important property of foam. Foam quality control is essential for building real-world foam forming processes. In this work, we show how bubble size can be monitored with direct optical imaging in real time in real process conditions, and how such analysis helps adjust foam quality and discover process faults in foam forming.

Journal articles
Magazine articles
Open Access
Progress in foam forming technology, TAPPI JOURNAL August 2019

ABSTRACT: This paper summarizes recent developments in foam forming that were mainly carried out in pilot scale. In addition to improving the efficiency of existing processes and allowing better uniformity in material, a wide variety of raw materials can be utilized in foam forming. The focus of this paper is thin webs—papers, boards and foam-laid nonwovens, along with the pilot scale results obtained at VTT in Finland. For paper and board grades, the most direct advantage of foam forming is the potential to produce very uniform webs from longer and coarser fibers and obtain material savings through that. Another main point is increased solids content after a wet press, which may lead to significant energy savings in thermal drying. Finally, the potential to introduce “difficult” raw materials like long synthetic or manmade fibers into a papermaking process enables the manufacturing of novel products in an existing production line. This paper also briefly discusses other interesting foam-based applications, including insulation and absorbing materials, foam-laid nonwovens, and materials for replacing plastics.

Journal articles
Magazine articles
Open Access
Effect of conductivity on paper and board machine performanc

Effect of conductivity on paper and board machine performance— a review and new experiences, TAPPI JOURNAL October 2017

Journal articles
Magazine articles
Open Access
Black liquor evaporators upgrade — How many effects?, TAPPI Journal April 2023

ABSTRACT: Black liquor evaporation is generally the most energy intensive unit operation in a pulp and paper manufacturing facility. The black liquor evaporators can represent a third or more of the total mill steam usage, followed by the paper machine and digester. When considering an evaporator rebuild or a new system, the key design question is how many effects to include in the system. The number of effects is the main design feature that deter-mines the economy of the system and the steam usage for a given evaporation capacity. A higher number of effects increases steam economy and reduces energy cost to a point, but additional effects also have higher initial capital cost and increased power costs. This research paper uses life-cycle cost analysis (LCCA) as a method to determine the optimum number of evaporator effects for a new evaporator system. The same basic principles and method can also apply to existing evaporator rebuild projects.

Journal articles
Open Access
A comparison of five optical surface topography measurement methods 15-Jan-27

A comparison of five optical surface topography measurement methods, TAPPI JOURNAL January 2015

Journal articles
Open Access
Upgrading aeration system performance in secondary basins treating pulp and paper wastewater: A review, TAPPI JOURNAL June 2015

Upgrading aeration system performance in secondary basins treating pulp and paper wastewater: A review, TAPPI JOURNAL June 2015

Journal articles
Open Access
Facile preparation of nanofiller-paper using mixed office paper without deinking, TAPPI JOURNAL 2015 March - 15MAR167

Facile preparation of nanofiller-paper using mixed office paper without deinking, TAPPI JOURNAL March 2015

Journal articles
Open Access
Guest Editorial: Highlighting the role of fluid mechanics, TAPPI JOURNAL May 2015

Guest Editorial: Highlighting the role of fluid mechanics, TAPPI JOURNAL May 2015

Journal articles
Open Access
Bridging chemical dosage, mixing quality, and variability in paper sheets, TAPPI JOURNAL May 2015

Bridging chemical dosage, mixing quality, and variability in paper sheets, TAPPI JOURNAL May 2015

Journal articles
Open Access
Development of laboratory wet creping method to evaluate and control pulp quality for tissue, TAPPI JOURNAL May 2015

Development of laboratory wet creping method to evaluate and control pulp quality for tissue, TAPPI JOURNAL May 2015