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Journal articles
Open Access
Chlorinated organic matter in bleached chemical pulp production part 6: chlorinated compounds in effluents, TAPPI JOURNAL, January 1990, Vol. 73(1)

Chlorinated organic matter in bleached chemical pulp production part 6: chlorinated compounds in effluents, TAPPI JOURNAL, January 1990, Vol. 73(1)

Journal articles
Magazine articles
Open Access
Experiments and visualization of sprays from beer can and turbo liquor nozzles, TAPPI Journal February 2022

ABSTRACT: Industrial scale swirl-type black liquor nozzles were studied using water as the test fluid. Simple water spraying experiments were found to be very beneficial for studying and comparing nozzles for black liquor spraying. These kinds of experiments are important for finding better nozzle designs. Three nozzle designs were investigated to understand the functional differences between these nozzles. The pressure loss of nozzle 1 (“tangential swirl”) and nozzle 3 (“turbo”) were 97% and 38% higher compared to nozzle 2 (“tan-gential swirl”). Spray opening angles were 75°, 60°, and 35° for nozzles 1, 2, and 3, respectively. Video imaging showed that the nozzles produced sprays that were inclined a few degrees from the nozzle centerline. Spray patter-nation showed all the sprays to be asymmetric, while nozzle 2 was the most symmetric. Laser-Doppler measure-ments showed large differences in spray velocities between nozzles. The spray velocity for nozzle 1 increased from 9 m/s to 15 m/s when the flow rate was increased from 1.5 L/s to 2.5 L/s. The resulting velocity increase for nozzle 2 was from 7 m/s to 11 m/s, and for nozzle 3, it was from 8 m/s to 13 m/s. Tangential flow (swirl) directed the spray 6°•12° away from the vertical plane. Liquid sheet breakup mechanisms and lengths were estimated by analyzing high speed video images. The liquid sheet breakup mechanism for nozzle 1 was estimated to be wave formation, and the sheet length was estimated to be about 10 cm. Sheet breakup mechanisms for nozzle 2 were wave formation and sheet perforation, and the sheet length was about 20 cm. Nozzle 3 was not supposed to form a liquid sheet. Nozzle geometry was found to greatly affect spray characteristics.

Journal articles
Magazine articles
Open Access
Continuous digester rapid thinning, TAPPI Journal June 2024

ABSTRACT: Carbon steel continuous digesters built after the early 1980s are fully stress relieved, so stress corrosion cracking has been less of a concern. However, these newer digesters were designed to run modified cooking processes that have turned out to be much more corrosive than those running with conventional cooking. This corrosion is mainly associated with softwood digesters and appears to be flow related. Average corrosion rates of 40 mil/year are possible on the exposed shell between the wash and extraction screens. The corrosion patterns are visually distinct from surfaces in the upper digester and below the wash screens. This paper goes into practical detail on where it occurs, the causes, visual identification, inspection planning and results evaluation, and finally, how to mitigate this damage, which consists of applying a corrosion resistant barrier. Some discussion on dealing with general corrosion throughout the digester is included.

Journal articles
Magazine articles
Open Access
Continuous digester process safety improvements • Stress corrosion cracking and overpressure protection lessons learned and opportunities, TAPPI Journal October 2024

ABSTRACT: Georgia-Pacific has recent experience with continuous digester stress corrosion cracking (SCC) repairs where the extent of SCC was more than previous spot inspections had predicted (one digester had anodic protection, one did not). This paper offers case studies of reviewed and improved digester inspections by use of “boat” samples to quantify the depth of cracking mechanism. Boat sample test data is used to support repair recommendations based on hardness testing. Georgia-Pacific also reviewed overpressure protection systems and corrected gaps found in these systems. These included updating to the latest original equipment manufacturer (OEM) designs and formalizing functional testing procedures and practices. This review of digester inspection, testing, and repairs since 2020 provides: (1) a basis for including a 3rd party corrosion expert to be a part of inspections; (2) removes the use of power-wire brushes; (3) enhances digester inspection with 100% phased-array ultrasonic testing to detect SCC; and (4) ensures overpressure protection design and testing is aligned with corporate needs and the site-specific challenges.

Journal articles
Magazine articles
Open Access
Case study: Paper mill power plant optimization—balancing steam venting with mill demand, TAPPI Journal June 2020

ABSTRACT: Most Power departments are tasked with generating steam to support mill wide operations, generate electricity, and reduce operating costs. To accomplish these tasks, power boilers generate high pressure steam that is reduced to intermediate and low pressures for process utilization in the mill by means of steam turbine generator extraction or pressure reducing valves. The most economical method to reduce steam pressure is the use of steam turbine generators, as electricity is generated from the steam when it is reduced in pressure. Electricity that is produced by these generators provides a substantial financial benefit and helps offset overall operational costs. To achieve tangible financial gains, the mill must evaluate the overall cost of steam production and the price of electricity.The current work provides a case study of power plant optimization that evaluated electricity production and steam production costs balanced with mill steam demand. Process and cost optimization led to a significant reduc-tion in low pressure steam venting, resulting in reduced fuel consumption and reduced operating cost.

Journal articles
Open Access
Biorefining to recover aromatic compounds with biological properties, TAPPI JOURNAL 2015 March - 15MAR187

Biorefining to recover aromatic compounds with biological properties, TAPPI JOURNAL March 2015

Journal articles
Open Access
Investigation of Thin Fiber Mats Formed at High Velocity, TAPPI JOURNAL, January 1999, Vol. 83(5)

Investigation of Thin Fiber Mats Formed at High Velocity, TAPPI JOURNAL, January 1999, Vol. 83(5)

Journal articles
Open Access
TAPPI JOURNAL July 1999; Vol. 82; No. 7 - Papermaking Characteristics of Alkaline Hemp-Woody-Core Pulps, TAPPI JOURNAL, July 1999, Vol. 82(7)

TAPPI JOURNAL July 1999; Vol. 82; No. 7 - Papermaking Characteristics of Alkaline Hemp-Woody-Core Pulps, TAPPI JOURNAL, July 1999, Vol. 82(7)

Journal articles
Open Access
Recognition and prevention of press felt fiber loss, TAPPI JOURNAL, July 1999, Vol. 82(7)

Recognition and prevention of press felt fiber loss, TAPPI JOURNAL, July 1999, Vol. 82(7)

Journal articles
Open Access
A critical examination of the role of ink surface hydrophobicity in flotation deinking, TAPPI JOURNAL, March 1999, Vol. 82(3)

A critical examination of the role of ink surface hydrophobicity in flotation deinking, TAPPI JOURNAL, March 1999, Vol. 82(3)