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Guest Editorial: Coating research addresses new product demands in response to global pandemic, TAPPI Journal November 2020

ABSTRACT: For all of us, the year 2020 has been one of significant challenge. Our communities, companies, institutions, organizations, and families have had to make many tough decisions and change our way of life as a result of the global pandemic.

Journal articles
Magazine articles
Open Access
Coatings for sustainable paper-based flexible packaging: Barrier properties and processability, TAPPI Journal November 2022

ABSTRACT: In this study, the use of waterborne barrier dispersions from trademarked BLUEWAVE Mechanical Dispersion Technology as thin coatings for paper-based flexible packaging was investigated. Prototypes were designed and examined for their performance in process, rheology, barrier, heat-seal/hot-tack, and coefficient of friction (CoF). Compositional details such as the type and amount of base resins and dispersants were found to significantly impact performances and were key to the development of new prototypes that deliver the performance profiles for implementation in paper-based flexible packaging applications.

Journal articles
Magazine articles
Open Access
The Creep Properties of Paper, TAPPI Journal August 2022

ABSTRACT: The creep proprties of alpha-pup handshetts were determined at various constant tensile loads and relative humidities for the purpose of clarifying the prerupture mechanical behavior of paper.

Journal articles
Magazine articles
Open Access
Editorial: The changing face of the coated paper industry, TAPPI JOURNAL January 2018

Editorial: The changing face of the coated paper industry, TAPPI JOURNAL January 2018

Journal articles
Open Access
Application of AI-based approach to control the papermaking process, TAPPI Journal March 2025

ABSTRACT: This paper explores AI’s role in revolutionizing the pulp and paper industry, and specifically in predicting wet tensile strength (WTS) for specialty-grade papers. Leveraging eLIXA technology, a 90-day study achieved a 15% reduction in chemical dosage and an 80% decrease in wet tensile standard deviation. The real-time dosage prediction led to optimizing the wet strength resin (WSR) consumption and improved process reliability. The self-learning models exhibited adaptability to changing variables, ensuring their robustness. Overall, this study highlights AI’s transformative impact on efficiency, cost savings, and product quality within the dynamic landscape of papermaking. The approach used for wet strength optimization has been used to optimize other aspects of pulp and paper production.

Journal articles
Magazine articles
Open Access
Tetraethyl orthosilicate-containing dispersion coating — water vapor and liquid water barrier properties, TAPPI Journal September 2021

ABSTRACT: An aqueous styrene-butadiene latex dispersion coating containing in-situ processed tetraethyl orthosilicate (TEOS) applied on paperboard demonstrated improved water barrier performance. Coatings containing TEOS equivalent to 0.8% silicon dioxide (SiO2; dry basis) exhibited water vapor performance of < 25 g/m2/day (23°C, 50% relative humidity [RH]) and liquid water barrier performance Cobb 1800 s of < 6 g/m2, when applied as a single-layer 18 g/m2 coating. Cobb 1800 s barrier performance was still good (< 11 g/m2) at coat weights of 7•10 g/m2. The use of filler materials such as kaolin improved the vapor barrier properties of the coating, but this was not critical to the liquid water barrier properties.

Journal articles
Magazine articles
Open Access
A true green cover for industrial waste landfills, TAPPI Journal April 2024

ABSTRACT: Greenhouse gas (GHG) emissions in the United States totaled 5,981 million metric tons of carbon dioxide equivalent (MMT CO2eq) in 2020. Of that, GHG emissions by the pulp and paper sector amounted to 35 MMT CO2eq direct emissions and those by industrial waste landfills summed to 7.4 MMT CO2eq direct emissions. Loss of GHG sinks due to change in land use further contributes to the net GHG emissions. Industrial waste landfills are typically required to comply with certain federal and state regulations, including meeting requirements for final cover systems. Conventional final cover systems have included use of soil covers and/or soil-geosynthetic composite covers. An engineered turf cover provides for an excellent “green” alternative final cover system for industrial waste landfills.This paper discusses various sustainability aspects pertaining to use of an engineered turf final cover, including: (i)significantly low carbon footprint associated with the construction of an engineered turf alternative final coverwhen compared to closure using a traditional or prescriptive cover system; (ii) saving valuable soil and land resourc-es; (iii) saving water resources by reduction in its use during and after construction; (iv) reducing impacts associated with borrow areas; and (v) reducing overall carbon footprint. Further, when using an engineered turf cover, opportunities exist for beneficial reuse of land, including development of solar energy. A brief discussion on the potential fordevelopment of solar energy is included.

Journal articles
Magazine articles
Open Access
Tetraethyl orthosilicate-containing dispersion coating — water vapor and liquid water barrier properties, TAPPI Journal September 2021

ABSTRACT: An aqueous styrene-butadiene latex dispersion coating containing in-situ processed tetraethyl orthosilicate (TEOS) applied on paperboard demonstrated improved water barrier performance. Coatings containing TEOS equivalent to 0.8% silicon dioxide (SiO2; dry basis) exhibited water vapor performance of < 25 g/m2/day (23°C, 50% relative humidity [RH]) and liquid water barrier performance Cobb 1800 s of < 6 g/m2, when applied as a single-layer 18 g/m2 coating. Cobb 1800 s barrier performance was still good (< 11 g/m2) at coat weights of 7–10 g/m2. The use of filler materials such as kaolin improved the vapor barrier properties of the coating, but this was not critical to the liquid water barrier properties.

Journal articles
Open Access
Improved barrier performance with microfibrillated cellulose, TAPPI Journal March 2025

ABSTRACT: In this work, the impact of microfibrillated cellulose (MFC) on the properties of water-based barrier coatings intended for food packaging have been explored. Commercially available MFC was used for improving the rheology and water retention of three different commercially available dispersion coatings (acrylic, styrene acrylic, and polylactic acid). Coatings were applied by rod to paper, and barrier properties were tested by measuring air permeability and water barrier properties. Results clearly showed that addition of MFC to water-based dispersion coatings improved the barrier performance of the final coatings.

Journal articles
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Open Access
Editorial: Concentrated content: TAPPI Journal special issues create research visibility, TAPPI Journal September 2024

You may have noticed that TAPPI Journal often brings readers special focused issues from time to time. Over the years, these issues have covered a range of topics, including wet-end technology, recovery cycle, foam forming, coating, additives, biorefinery, nanotechnology, lignin, pulping, recycling, university research, and more.