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Using bleaching stage models for benchmarking hardwood ECF bleach plants, TAPPI Journal October 2023
ABSTRACT: Steady-state models estimated the performance of the D0(EOP)D1 bleach sequence at two mixed hardwood bleach plants in the southern United States. At Mill 1, the full sequence’s chlorine dioxide charge that brightens the pulp to ~84% ISO was monitored for two weeks. Mill 2 considered the partial sequence that brightens the pulp to ~86% ISO for nearly four weeks. Elevated levels of chlorine dioxide were linked to increased washer carryover in brownstock and extraction areas. For Mills 1 and 2, an extra 0.24% and 0.33% chlorine dioxide was consumed in the D0 stage. This extra bleach demand was equivalent to an additional 4.8 and 5.5 kappa load to the brownstock, respectively. Some differences were observed for the D1 stage. Mill 1 had extraction carryover that averaged 1.1 units higher than was measured, contributing to use of an extra 0.22% of chlorine dioxide. Mill 2 had extraction carryover that averaged between 0 and 0.7 kappa units and consumed up to 0.13% more chlorine dioxide. Another data set from Mill 2 showed high brownstock and extraction carryover, leading to ~0.90% more total chlorine dioxide usage to brighten to 84% ISO. Overall, this investigation illustrated that the models could be employed as benchmarks.
Quantification of the degree of preference for different tissue products based on a hand-felt tissue test panel, TAPPI Journal May 2023
ABSTRACT: In this study, we successfully established a quantification model to determine the preference (PF) for different tissue products based on the results of a hand-felt tissue testing panel. The panel ascertained that products designed with four-ply tissues provided higher total tensile strength (TTS) and hand-felt surface softness (HSS) than did those of the three-ply, two-ply, and single-ply products.When practically tested with a tissue softness analyzer (TSA), the four-ply tissue product had a softness (TSA-HF) advantage; however, in human panel tests, more than half of the participants could not be sure of the hand-felt bulk softness (HBS) of the four-ply tissue product. This was mainly because when using the four-ply tissue, the hand-held test pad gave an overall perception distinctly different from those of the hand-held two- or three-ply products, which also differed from the flattened state of test pieces used in the instrumental softness tests. Users could distinctly feel that a product was safer (better TTS) and more comfortable (higher hand-held surface softness). Thus, the four-ply tissue product was accorded a higher preference.
Value creation by converting pulp mill flue gas streams to green fuels, TAPPI Journal March 2023
ABSTRACT: Climate change mitigation induces strong growth in renewable electricity production, partly driven by shifts in environmental policies and regulation. Intermittent renewable electricity requires supporting systems in the form of sustainable hydrocarbon chemicals such as transportation fuels. Bulk chemical production fits well into a pulp mill environment, given their large volumes, stable operation, and ample supply of biomass-based carbon feed-stock in the form of flue gases. Until now, the utilization of the flue gases from conventional operation of a pulp mill has received little attention. Harnessing these flue gases into usable products could offer additional value to mill operators, while also diversifying their product portfolio. However, electricity-based fuels and products require extra energy in the conversion step and may not be commercially competitive with current fossil products under the current regulation. There might also be uncertainties about future commodity prices. Thus, the objective of this study is to estimate the economic competitiveness and the added value of selected side products that could be produced alongside conventional pulp and paper products. A typical modern pulp mill is modeled in different product configurations and operational environments, which allows testing of various development paths. This illustrates how the overall energy and mass balance of a pulp mill would react to changes in different final products and other parameters. The focus of the study is in synthetic methanol, which is produced from flue gases and excess resources from the mill, with minimal interference to the pulping process. The results aid in assessing the necessity and magnitude of a premium payment for subsidizing green alter-natives to replace current fossil fuels and chemicals. Additionally, the results function as an indicator of the development state of the pulp and paper industry in the turmoil of climate change regulation. The results indicate that power-to-X systems offer one more viable pathway alternative for broadening the product portfolio of the pulp and paper sector, as well as opening new flexibility measures and services to grid stabilization. Market conditions were found to have a significant impact on the perceived profitability.
Development of paper quality parameter measurement in China, TAPPI Journal May 2022
ABSTRACT: Paper quality parameters are important indicators of paper production, such as paper moisture, basis weight, ash content, strength, and so on. This study focuses on the online measurement methods and development of paper basis weight, moisture, and ash measuring. First, the measurable paper parameters and quality control system products in China are analyzed. Then, the basis weight measurement methods, accuracy, and development are given in the range of 10~1000 g/m2. Third, the distinction between infrared and microwave methods for moisture measurement is discussed. Finally, the ash measurement is introduced. Production and consumption of tissue paper in China have continually increased during the past decade. Near-infrared light technology is mature for the measurement of paper parameters in the range of 10~200 g/m2 basis weight. However, the near-infrared online measurement of tissue paper is not widely used, and few tissue paper lines are equipped with this type of quality control system in China. Therefore, technology for near-infrared measurement of basis weight has a great potential market in the field of tissue paper production. This article analyzes the future development trend of near-infrared light in tissue paper basis weight measurement and summarizes the difficulties in near-infrared light measurement of tissue paper basis weight.
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Commercially relevant water vapor barrier properties of high amylose starch acetates: Fact or fiction?, TAPPI Journal September 2021
ABSTRACT: Starches have recently regained attention as ecofriendly barrier materials due to the increased demand for sustainable packaging. They are easily processable by conventional plastics processing equipment and have been utilized for oil and grease barrier applications. While starches have excellent oxygen barrier properties and decent water barrier properties at low relative humidity (RH), they are moisture sensitive, as demonstrated by the deterioration of the barrier properties at higher RH values. Starch esters are chemically modified starches where the hydroxyl group of the starch has been substituted by other moieties such as acetates. This imparts hydrophobicity to starches and has been claimed as a good way of retaining water vapor barrier properties of starches, even at high RH conditions. We studied the water vapor barrier properties of one class of starch esters, i.e., high amylose starch acetates that were assumed to have good water vapor barrier properties. Our investigations found that with a high degree of substitution of hydroxyl groups, the modified starches did indeed show improvements in water vapor response as compared to pure high amylose starch films; however, the barrier properties were orders of magnitude lower than commercially used water vapor barriers like polyethylene. Even though these materials had improved water vapor barrier response, high amylose starch acetates are likely unsuitable as water vapor barriers by themselves, as implied by previous literature studies and patents.
BETTING ON BIO-REFINERY AND POSITIONING THE PULP AND PAPER INDUSTRY FOR BIO-REFINERY SUCCESS, 2008 Engineering, Pulping and Environmental Conference
BETTING ON BIO-REFINERY AND POSITIONING THE PULP AND PAPER INDUSTRY FOR BIO-REFINERY SUCCESS, 2008 Engineering, Pulping and Environmental Conference
Cavitation jet deinking: a new technology for deinking of waste paper, 2008 Engineering, Pulping and Environmental Conference
Cavitation jet deinking: a new technology for deinking of waste paper, 2008 Engineering, Pulping and Environmental Conference
EFFECT OF PULPING MOUNTAIN PINE BEETLE-KILLED WOOD ON TALL OIL SOAP RECOVERY, 2008 Engineering, Pulping and Environmental Conference
EFFECT OF PULPING MOUNTAIN PINE BEETLE-KILLED WOOD ON TALL OIL SOAP RECOVERY, 2008 Engineering, Pulping and Environmental Conference
2023 TAPPI PIMA Executive of the Year Award
2023 TAPPI PIMA Executive of the Year Award President and CEO of Stora Enso Receives TAPPI/PIMA 2023 Executive of the Year Award Highest honor recognizes management excellence and outstanding
Unlock New Opportunities at TAPPI's 2024 International Conference on Nanotechnology for Renewable Materials
Sponsorship offers a unique opportunity to connect with industry leaders and early adopters in the global nanomaterials community