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Journal articles
Open Access
Editorial: Investing in Amercian advanced manufacturing, TAPPI Journal June 2025

ABSTRACT: American manufacturing is seeing a renewal, which is needed to boost jobs in America, particularly in the middle and manufacturing base of the country. The ongoing tariff situation emphasizes the importance of protecting domestic manufacturing. There is U.S. congressional agreement, in principle, to bring back manufacturing to the United States. However, given how the global trade and manufacturing space has shifted in the last four decades, it may not be a comparative advantage to manufacture low margin and labor-intensive products. Officials in the current U.S. Administration have stated that manufacturing of socks and T-shirts is not necessarily in the interest of the United States, but focusing on value-added products is essential. While silicon chips, solar panels, and batteries are key items of interest, advanced textile materials such as those that find applications in industrial products and composites, products that can save human lives, and products for protecting the environment are highly-valued items that cater to national security.

Journal articles
Open Access
The effect of Stachys floridana Shuttlew.ex Benth extract as an additive on the chemical properties of chitosan biodegradable film, TAPPI Journal June 2025

ABSTRACT: The purpose of this study is to explore chitosan with Stachys floridana Shuttlew. ex Benth (SFSB) extract as an additive to prepare an active film. The effects of the SFSB extract on the physical, antioxidant, and bacteriostatic properties of chitosan biodegradable films were studied. The results showed that the addition of SFSB extract significantly improved the antioxidant and antibacterial properties of the film, and its biodegradation rate increased rapidly. Compared to the control film, the water solubility was lower at 19.40%, the expansion degree was higher at 288.90%, the water vapor permeability (WVP) was 0.364 g·mm/(m²·d·kPa), the surface hydrophobicity increased, and the mechanical strength was also improved. The contact angle increased to 89.3°. In addition, as the amount of SFSB increased, the thermal stability of chitosan-Stachys floridana Shuttlew. ex Benth (CS-SFSB) films also increased significantly, and their ultraviolet (UV) blocking ability was gradually enhanced. The results indicate that CS-SFSB has potential as a food packaging material.

Journal articles
Open Access
A laboratory-scale automated vacuum-assisted device for coating of cellulose nanofibrils onto paper, TAPPI Journal November 2025

ABSTRACT: An automated vacuum-assisted coating system was developed to deposit cellulose nanofibril (CNF) layers onto paper substrates, simulating potential industrial geometries while allowing precise control of web speed (10•20 m/min), vacuum time (up to 30 s), and applicator gap (0.5•0.9 mm). Vacuum assistance makes it possible to obtain coat weights over 5 g/m2 in a single pass and increases solids after coating from less than 10% to over 28%• 30%, reducing drying demand by more than 60%. Coat weights were tuned from 6 to over 11 g/m² by varying suspension solids (0.4•0.6 wt%), line speed, and filtration length (20•40 mm), with strong agreement between experimental data and model predictions. Barrier testing showed Kit test values for double folded samples of 9•12 and Gurley air resistances above 4 × 104 s once coat weights exceeded 7 g/m². Comparable performance was achieved with lower fines content CNF (60%) by increasing coat weight, providing technical flexibility and cost advantages for industrial scale-up.

Journal articles
Open Access
Influence of base sheet properties on barrier coating performance, TAPPI Journal November 2025

ABSTRACT: Paper packaging offers a sustainable alternative to standard plastic-based materials, particularly for food and beverage applications. With reduced fiber treatment options like fluorochemicals, uncoated base stock often provides little-to-no effective barrier against liquid water, oil/grease, or moisture transmission. Despite the lack of natural barrier performance, base sheet properties can significantly influence the efficiency of applied waterbased barrier coatings. In this study, various base stock properties, such as caliper, porosity, roughness, and ash content, are reported to influence the barrier performance of styrene-acrylic and a copolymer of styrene-butadiene/styrene-acrylate based barrier coatings. These findings will help paper and board producers design better, more cost-effective, purposebuilt substrates for barrier applications in the packaging industry.