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Control of malodorous gases emission from wet-end white water with hydrogen peroxide, TAPPI Journal October 2021
ABSTRACT: White water is highly recycled in the papermaking process so that its quality is easily deteriorated, thus producing lots of malodorous gases that are extremely harmful to human health and the environment. In this paper, the effect of hydrogen peroxide (H2O2) on the control of malodorous gases released from white water was investigated. The results showed that the released amount of total volatile organic compounds (TVOC) decreased gradually with the increase of H2O2 dosage. Specifically, the TVOC emission reached the minimum as the H2O2 dosage was 1.5 mmol/L, and meanwhile, the hydrogen sulfide (H2S) and ammonia (NH3) were almost completely removed. It was also found that pH had little effect on the release of TVOC as H2O2 was added, but it evidently affect-ed the release of H2S and NH3. When the pH value of the white water was changed to 4.0 or 9.0, the emission of TVOC decreased slightly, while both H2S and NH3 were completely removed in both cases. The ferrous ions (Fe2+) and the copper ions (Cu2+) were found to promote the generation of hydroxyl radicals (HOœ) out of H2O2, enhancing its inhibition on the release of malodorous gases from white water. The Fe2+/H2O2 system and Cu2+/H2O2 system exhibited similar efficiency in inhibiting the TVOC releasing, whereas the Cu2+/H2O2 system showed better perfor-mance in removing H2S and NH3.
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Evaporation of process water from recycled containerboard mills, TAPPI Journal July 2023
ABSTRACT: The reduction of the specific effluent discharge volumes of paper mills leads to concentrated process waters that are difficult to treat. Evaporation is an effective water reclamation technology; however, its feasibility largely depends on the fouling behavior of the calcium rich process water. A pilot plant study was conducted to investigate fouling of an evaporator processing the production water from a recycled containerboard mill. The evaporator was operated continuously for five weeks at an evaporation temperature of 55°C and a differential temperature of 5°C, and with a recovery rate of approximately 90%. The calcium ion concentration of the circulating liquor exceeded 7,000 mg/L with a pH of 6. Despite the high fouling potential of the circulating liquor, the heat transfer coefficient did not decline over the investigated trial. The absence of deposits on large areas of the heating surfaces demonstrate that the process water does not generally form deposits under the conditions that were investigated. Calcium sulfate deposits were only found in areas where there was inadequate coverage of liquid over the heating surfaces.The findings show that evaporators can be used to effectively close the water system of recycled containerboard mills without fouling impacting the energy efficiency.
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The Paper360° 2020 TOP 50 POWER LIST, Paper360º July/August 2020
The Paper360° 2020 TOP 50 POWER LIST, Paper360º July/August 2020
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Understanding extensibility of paper: Role of fiber elongation and fiber bonding, TAPPI Journal March 2020
ABSTRACT: The tensile tests of individual bleached softwood kraft pulp fibers and sheets, as well as the micro-mechanical simulation of the fiber network, suggest that only a part of the elongation potential of individual fibers is utilized in the elongation of the sheet. The stress-strain curves of two actual individual pulp fibers and one mimicked classic stress-strain behavior of fiber were applied to a micromechanical simulation of random fiber networks. Both the experimental results and the micromechanical simulations indicated that fiber bonding has an important role not only in determining the strength but also the elongation of fiber networks. Additionally, the results indicate that the shape of the stress-strain curve of individual pulp fibers may have a significant influence on the shape of the stress-strain curve of a paper sheet. A large increase in elongation and strength of paper can be reached only by strengthening fiber-fiber bonding, as demonstrated by the experimental handsheets containing starch and cellulose microfibrils and by the micromechanical simulations. The key conclusion related to this investigation was that simulated uniform inter-fiber bond strength does not influence the shape of the stress-strain curve of the fiber network until the bonds fail, whereas the number of bonds has an influence on the activation of the fiber network and on the shape of the whole stress-strain curve.
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Wet-end addition of nanofibrillated cellulose pretreated with cationic starch to achieve paper strength with less refining and higher bulk, TAPPI JOURNAL July 2018
Wet-end addition of nanofibrillated cellulose pretreated with cationic starch to achieve paper strength with less refining and higher bulk, TAPPI JOURNAL July 2018
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Characterization of the redispersibility of cellulose nanocrystals by particle size analysis using dynamic light scattering, TAPPI Journal April 2019
ABSTRACT: Cellulose nanocrystals (CNCs), which are derived from the most abundant and inexhaustible natural polymer, cellulose, have received significant interest owing to their mechanical, optical, chemical, and rheological properties. In order to transport CNC products conveniently and efficiently, they are ideally dried and stored as pow-ders using freeze-drying or spray-drying technologies. The redispersibility of CNC powders is quite important for their end use; hence, a convenient method is required to characterize the redispersibility of CNC powders. In this paper, the possibility of characterizing the redispersibility of CNC powders by particle size analysis using dynamic light scattering (DLS) was investigated by comparing the results from transmission electron microscopy (TEM) and DLS. The particle size obtained with DLS approximately matched that obtained with TEM. Compared with TEM, DLS is a quick and convenient method to measure the particle size distribution of CNCs in water. Two kinds of dispersing methods, sonication and high-speed shearing, and two kinds of CNCs prepared by different methods, sulfuric acid hydrolysis and the TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl) oxidization method, were used to study the redis-persibility of CNCs. Sonication was more efficient than the high-speed shearing method for nanoscale dispersion of CNC powders in water. CNCs prepared by sulfuric acid hydrolysis could be more easily redispersed in water than those prepared by TEMPO oxidation.
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Priorities for development of standard test methods to support the commercialization of cellulose nanomaterials, TAPPI Journal April 2019
ABSTRACT: With the growing number of producers and users of cellulose nanomaterials (CNMs), there is an increasing need to develop standard test methods to control production and quality of CNMs. In 2014, a Task Group was formed within the ISO Technical Committee 6 Paper, board and pulps to begin addressing the need for standards. This Task Group, TG 1, was tasked with reviewing existing standards and identifying the need for additional standards to characterize CNMs.In March 2018, TG 1 launched a survey to ask CNM producers around the world about the importance of having standard procedures to measure and quantify a variety of CNM properties, both physical and chemical. Producers were asked to identify the type(s) of CNM they produced and their scale of production, and to rank the properties for which they felt standard test methods were most important. In this paper, we summarize the survey responses and identify those properties of highest interest for producers of both cellulose nanocrystals (CNCs) and cellulose nano- and microfibril-based materials (CNFs/CMFs). Properties of importance can be divided into three broad groups: i) a standard has either been developed or is under develop-ment, ii) a currently used standard could be adapted for use with CNMs, or iii) no standard is currently available and further R&D and consultation with industry is needed before a suitable and well-validated standard can be developed. The paper also examines the challenges of developing new standard methods for some of the key properties—as well as the feasibility and limitations of adapting exiting standards—to CNMs.
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Fundamental molecular characterization and comparison of the O, D0, and E stage effluents from hardwood pulp bleaching, TAPPI Journal 2019
ABSTRACT: The present study characterized effluents from the O, D0, and E stages using nuclear magnetic reso-nance (NMR) and gel permeation chromatography (GPC) techniques to better understand the chemical nature of the dissolved organics formed from the bleaching of a high-yield hardwood kraft pulp. Understanding the structures and molecular weight distribution of these organics is the first step in developing methods to mitigate these contam-inates in the discharged effluents. The results indicated that the molecular weight distribution (MWD) of the dis-solved organics from oxygen delignification effluent is broader than those from D0 and E stage effluents. In addition, the O stage filtrate contained considerable amounts of lignin and xylan fragments, which showed its efficiency in removing such materials. The effluent from the D0 stage contained a lower amount of high molecular weight frag-ments and a higher amount of low molecular weight fragments versus the O-stage filtrate. Aromatic structures were nearly absent in the D0 stage filtrate, but the degraded organic material, presumably from oxidized lignin, contained olefinic (C=C) and carbonyl (C=O) functional groups. Furthermore, higher molecular weight fragments were detected in the E-stage effluent, presumably due to the extensive solubilization and removal of the oxidized lignin generated from the D0 pulp.
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Economic and competitive potential of lignin-based thermoplastics using a multicriteria decision-making method, TAPPI Journal September 2022
ABSTRACT: As a result of new lignin extraction plants hatching and increasing volumes of technical lignin becoming available, a variety of lignin derivatives, including phenolic resins and polyurethane (PU) foams, are reaching the marketplace or being used as intermediate products in many industrial applications. In the spectrum of possible lignin derivatives, thermoplastics appear particularly attractive due to a symbiosis of market, policy, and technology drivers. To assess the preferredness for lignin-based thermoplastics, this paper adapted a risk-oriented methodology formerly applied to assess lignin usage in various applications (phenol-formaldehyde [PF] resins, PU foams, and carbon fiber applications) to the case of lignin-based thermoplastics using hydroxypropylated lignin (HPL) and miscible blends of lignin and polyethylene oxide (PEO). The HPL is considered for garbage bags and agricultural films applications, while lignin-PEO blends are used as replacement for acrylonitrile butadiene styrene (ABS) in applications such as automotive parts. In the methodology, two phased-implementation strategies were defined for each thermoplastic derivative, considering perspectives for profit maximization (90 metric tons/day integrated units) and revenue growth (350 metric tons/day overall capacity), which were considered for implementation within a softwood kraft pulping mill. A set of six criteria representative of the main economic and market competitiveness issues were employed, and their respective importance weights were obtained in a multicriteria decision-making (MCDM) panel.Early-stage techno-economic estimates were done as a basis for the calculation of decision criteria. Compared to product derivatives previously assessed, capital investment for thermoplastic strategies appeared marginally higher due to the required lignin modification steps (on average 30% higher at similar capacity, and 6% for higher-scale revenue diversification strategies). Higher operating costs were also observed due to increased chemical expenses for all thermoplastic strategies, which are ultimately balanced by revenues associated with targeted thermoplastic products, leading to greater annual margins and cash flow generation over the project lifetime for thermoplastic strategies compared to other product applications (58% to 66% higher on average, at similar scale). Benefits of improved economics were reflected in economic criteria, internal rate of return (IRR), and cash flow on capital employed (CFCE), as well as in the price competitiveness criterion, CPC. Overall, the combination of relatively high lignin content in the plastic formulation and the less costly modification method contributed to lignin-PEO strategies, gaining the top two rankings. Based on their overall scores, both strategies defined for HPL would also integrate the group of “preferred” strategies, but are outranked by strategies that consider lignin positioning on PU foam applications.
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Decision-making process for the identification of preferred
Decision-making process for the identification of preferred lignin-based biorefinery strategies, TAPPI JOURNAL April 2017