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Continuous digester rapid thinning, TAPPI Journal June 2024

ABSTRACT: Carbon steel continuous digesters built after the early 1980s are fully stress relieved, so stress corrosion cracking has been less of a concern. However, these newer digesters were designed to run modified cooking processes that have turned out to be much more corrosive than those running with conventional cooking. This corrosion is mainly associated with softwood digesters and appears to be flow related. Average corrosion rates of 40 mil/year are possible on the exposed shell between the wash and extraction screens. The corrosion patterns are visually distinct from surfaces in the upper digester and below the wash screens. This paper goes into practical detail on where it occurs, the causes, visual identification, inspection planning and results evaluation, and finally, how to mitigate this damage, which consists of applying a corrosion resistant barrier. Some discussion on dealing with general corrosion throughout the digester is included.

Journal articles
Magazine articles
Online Pulp Dirt Count Analysis: Two Case Studies, Paper360º

Online Pulp Dirt Count Analysis: Two Case Studies, Paper360º March/April 2017

Journal articles
Magazine articles
Open Access
Modeling of the energy of a smelt-water explosion in the recovery boiler dissolving tank, TAPPI Journal August 2020

ABSTRACT: The explosion energy generated as molten smelt droplets interact with water was evaluated as a function of smelt distribution, water temperature, and smelt temperature using a thermodynamic model. The results show that increasing smelt-to-water volume ratio and water temperature significantly increases the explosion energy, converting a larger proportion of the thermal energy of smelt into mechanical work. To reduce the chance of violent smelt-water explosions, it is important to: i) optimize the shatter jet design and operation to uniformly distribute the smelt over a large area in the dissolving tank; ii) avoid high green liquor temperature and ensure adequate liquor mixing; and iii) avoid upsets that may cause heavy smelt runoff or jellyroll smelt.

Journal articles
Magazine articles
Air and Water Management: Meeting the Ongoing Challenges, Paper360º September/October

Air and Water Management: Meeting the Ongoing Challenges, Paper360º September/October

Journal articles
Magazine articles
Pulp and Paper: Industries with a Bright Future, Paper360º January/February 2019

Pulp and Paper: Industries with a Bright Future, Paper360º January/February 2019

Journal articles
Magazine articles
Open Access
Wheat straw as an alternative pulp fiber, TAPPI Journal January 2020

Author: Peter W. Hart | ABSTRACT: The desire to market sustainable packaging materials has led to an interest in the use of various fiber types as a raw material. It has been suggested that the use of annual crops for partial replacement of wood fiber would result in more sustainable products. Several life cycle analyses (LCA) have been performed to evaluate these claims. These LCAs provided conflicting and contradictory results because of the local conditions and the specific pulping processes investigated. Selected LCAs are reviewed and the underlying reasons for these conflicting results are analyzed.

Journal articles
Magazine articles
Use of Ozone for Cooling Towers. Paper360º July/August 2020

Use of Ozone for Cooling Towers. Paper360º July/August 2020

Journal articles
Magazine articles
Open Access
Editorial: TAPPI Journal 2019 Best Research Paper addresses hard scale formation in green liquor pipelines, TAPPI Journal March 2020

ABSTRACT: TAPPI and the TAPPI Journal (TJ) Editorial Board would like congratulate the authors of the 2019 TAPPI Journal Best Research Paper Award: Alisha Giglio, Vladimiros Papangelakis, and Honghi Tran. Their paper, “The solubility of calcium carbonate in green liquor handling systems,” appeared on p. 595 of the October 2019 issue. This kraft recovery cycle research was recognized by the TJ Editorial Board for its innovation, creativity, scientific merit, and clear expression of ideas.

Journal articles
Magazine articles
We’ve Got Good Chemistry: Innovations Papermakers Need to Know About, Paper360º March/April 2020

We’ve Got Good Chemistry: Innovations Papermakers Need to Know About, Paper360º March/April 2020

Journal articles
Magazine articles
Open Access
Alternative “green” lime kiln fuels: Part II—Woody biomass, bio-oils, gasification, and hydrogen, TAPPI Journal May 2020

ABSTRACT: This paper is the second of a two-part series on “green” lime kiln fuels. The first part of this work reviews the use of pulp mill and recovery byproducts as either full or partial replacement of oil or natural gas in the kiln. The second part reviews the use of various forms of woody biomass, bio-oils, gasification and hydrogen as potential carbon neutral or carbon-free lime kiln fuels. Several of these options require specialized burners to supply the fuel to the kiln and high-quality metallurgy to withstand the acidic conditions of the fuel.