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Mechanistic aspects of nanocellulose–cationic starch–colloidal silica systems for papermaking, TAPPI Journal February 2023
ABSTRACT: Optimization of a chemical additive program for a paper machine can require attention to both colloidal charges and kinetic effects. This work considered an additive program with two negatively charged substances (nanofibrillated cellulose [NFC] and colloidal silica) and two positively charged items (cationic starch and cationic acrylamide copolymer retention aid). Results were shown to depend on charge interactions; however, that clearly was not the whole story. Some findings related to cationic demand, dewatering, fine-particle retention, and flocculation among fibers were best explained in terms of at least partly irreversible complexation interactions between the charged entities. Adjustments in ratios between oppositely charged additives, their sequences of addition, and effects of hydrodynamic shear levels all affected the results. In general, the most promising results were obtained at a cationic starch level of 0.25% to 0.5% based on sheet solids in systems where the cationic starch was used as a pretreatment for NFC.
An analytical method to quantitatively determine the amount of polyamide epichlorohydrin (PAE) in paperboard and white water, TAPPI Journal February 2023
ABSTRACT: Polyamide epichlorohydrin (PAE) is a permanent wet strength resin. When applied to paperboard, some amount of resin is retained in the sheet, and some is lost to the white water. An analytical method for quantify-ing the amount of PAE retained in the sheet and lost into the white water has been developed. This method hydrolyz-es the PAE to adipic acid, which in turn is derivatized to diethyl adipate and quantified by pyrolysis gas chromatogra-phy–mass spectrometry (pyGCMS). In addition, the hydrolysis conditions of the PAE were studied by the Taguchi approach, and PAE material balances around the dry sheet and white water for 3 and 6 lb/ton PAE applications have been performed. The PAE resin recovery was 95.4% with 65.0% in the sheet for the 3 lb/ton PAE-charged paper-board, and the recovery was 96.7% with 36.1% in the sheet for the 6 lb/ton PAE-charged paperboard.
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Considerations in managing wastewater odor at pulp and paper operations, TAPPI Journal March 2022
ABSTRACT: Many pulp and paper mills are, at least periodically, faced with the release of odors that can migrate offsite and be considered a nuisance by nearby residents. At chemical pulp mills, perceptible odors associated with reduced sulfur compounds (RSCs) are common, many of which are highly perceptible owing to their low odor thresholds. As releases of RSCs and other odorous substances from production processes are progressively controlled, the proportional contribution from wastewater treatment systems to areal odors can increase. This review paper summarizes important fundamentals of odor generation, source identification, and control. Common odorous substances are identified, and mechanisms for their generation are summarized. Approaches for measuring odorous substances are detailed to enable more effective management, and various odor control strategies are discussed.
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Editorial: Industry coating expert Gregg Reed joins TAPPI Journal editorial board, TAPPI Journal Nov
ABSTRACT: TAPPI and the TAPPI JOURNAL (TJ) editorial staff would like to welcome a new member to the TJ editorial board, Gregg Reed, Ph.D., technical support leader at Imerys in Gray, GA. In his current position, Gregg develops new mineral and specialty coating products for paper and packaging applications and manages customer requests, including pilot trials. He also supervises the activities of technicians and chemists in the laboratory.
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Influence of pallet pattern on top-to-bottom compression performance of unitized loads, TAPPI Journal
ABSTRACT: Environmental scaling factors estimate a corrugated container’s ability to withstand various conditions it will encounter during the storage and distribution process. In this project, we examined the compressive resistance of unitized loads using differing pallet stacking patterns. To simulate real-world failure scenarios in our laboratory tests, we used two different nominal board grades of single-wall C-flute regular slotted containers loaded with a plywood panel and bagged salt to direct the failure location to the bottom of the stack. Our results showed that the columnar aligned pattern provided the greatest compressive resistance and the interlocked stacking arrangement yielded the lowest of the patterns evaluated. Based on the study results, we calculated box compression retention multipliers for each pattern and compared them to scaling factors published by the Fibre Box Association.
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Evaluation of rice straw for purification of lovastatin, TAPPI Journal November 2021
ABSTRACT: Cholesterol synthesis in the human body can be catalyzed by the coenzyme HMG-CoA reductase, and lovastatin, a key enzyme inhibitor, can reduce hypercholesterolemia. Lovastatin can be obtained as a secondary metabolite of Aspergillus terreus ATCC 20542. In this study, rice straw of lignocellulose was used in aeration and agitation bath fermentation in a 1-L flask, and a maximal crude extraction rate of 473 mg/L lovastatin was obtained. The crude extract was treated with silica gel (230–400 mesh) column chromatography. Ethyl acetate/ethanol (95%) was used as the mobile phase, and isolation was performed through elution with various ethyl acetate/ethanol ratios. The highest production rate of 153 mg/L was achieved with ethyl acetate/ethanol in a ratio of 8:2. The lovastatin gained from the crude extract was added to 12 fractions treated with 0.001 N alkali, and acetone was then added. After 24 h of recrystallization at 4°C, the extract underwent high-performance liquid chromatography. The purity had increased from 25% to 84.6%, and the recovery rate was 65.2%.
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Rheological behavior of magnetic pulp fiber suspensions, TAPPI Journal June 2021
ABSTRACT: This paper is focused on the rheology of magnetic pulp suspensions in absence and presence of an external magnetic field. Magnetic fibers were prepared by the lumen loading method using bleached eucalyptus fibers and cobalt ferrite (CoFe2O4) nanoparticles. The effect of mass consistency, temperature, concentration of magnetic fibers, and magnetic field strength on yield stress and apparent viscosity of the suspensions were investigated. In the absence of an applied field, a dependence of yield stress with consistency, as well as with the percentage of magnetic fibers present in the suspension, was found. In flow tests, all the suspensions exhibited shear-thinning behavior, showing that the viscosity is only affected by the consistency of the suspension. On the other hand, magnetorheological measurements show a negative effect of the applied magnetic field on the viscosity of the suspension.
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Effects of different ammonium lignosulfonate contents on the crystallization, rheological behaviors, and thermal and mechanical properties of ethylene propylene diene monomer/polypropylene/ammonium lignosulfonate composites, TAPPI Journal January 2020
ABSTRACT: Thermoplastic elastomer (TPE), made from ethylene propylene diene monomer (EPDM) and polypropylene (PP) based on reactive blending, has an excellent processing performance and characteristics and a wide range of applications. However, there are currently no reports in the literature regarding the usage of TPE in making composite boards. In this paper, EPDM, PP, and ammonium lignosulfonate (AL) were used as the raw materials, polyethylene wax was used as the plasticizer, and a dicumyl peroxide vulcanization system with dynamic vulcanization was used to make a new kind of composite material. This research studied the influences of the AL contents on the crystallization behaviors, rheological properties, thermal properties, and mechanical properties of the composites. The results showed that the AL content had a noticeable impact on the performance of the composite board. Accordingly, this kind of composite material can be used as an elastomer material for the core layer of laminated flooring.
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Root cause analysis of cationic polymer additive efficiency decline in virgin and recycle containerboard mills, TAPPI Journal January 2020
ABSTRACT: It is well known that retention, drainage and strength polymers struggle to perform (if at all) in virgin containerboard mills. In-depth studies have been undertaken in this area for more than seven years, investigating the issue from all directions. A key finding of this work is that soluble lignin is detrimental to chemical efficiency. A strong correlation exists between decreased chemical efficiency and high soluble lignin. Both recycled systems and virgin systems have been studied, and this correlation holds true regardless of furnish. The primary area of concern is virgin container-board, because these mills tend to have the highest lignin levels. Some highly closed recycled mills can also build elevated lignin levels that can negatively affect chemical efficiency.
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Understanding conductivity and soda loss
Understanding conductivity and soda loss